Exhaust System From headers to exhaust tips

Needed a better looking exhaust setup...

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Old Aug 31, 2008 | 08:15 PM
  #1  
DirtyDaveW's Avatar
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From: Upstate New York,USA
Needed a better looking exhaust setup...

But Meineke wanted a fortune, plus, they didn't like my questionable emmissions compliance
So I went to Harbor Freight and got a MIG Flux welder for around $89 plus tax. It comes with a spool of flux wire suitable for welding mild steel.


Next, I went to O'Reillys and got some 3.5" slash cut chrome tips. These are made to bolt/clamp to 2.5" pipe but my homemade system is 3" all the way back. I put the end of the tip in my 3" and then took a black sharpie and traced a line around the perimeter for a cut point.
Then I took out the $37 Harbor Freight Reciprocating saw and cut off the ends.


I used my floor jack to suspend the muffler and tips at the desired height. Then I took the tips and, using a straight edge, I brought the top end of the tips parallel to the bottom lip of the bumper cover, then started welding. After that, I welded a support on each side, using the stock exhaust hanger/isolators.

Here's what it looked like before,

Here's what it looks like now...



Old Sep 5, 2008 | 08:12 AM
  #2  
2000GTP's Avatar
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From: Aurora, IL
Gotta love Harbor Freight. The fab job looks good.
Old Sep 10, 2008 | 10:38 PM
  #3  
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looks good
Old Sep 10, 2008 | 11:14 PM
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DirtyDaveW's Avatar
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From: Upstate New York,USA
Thank you sir. I'm thinking about swapping to another set of tips like these...

I've got to buy them, cut off the small pipe and adapt the inlet to a 3" so I can weld them on..
Old Sep 10, 2008 | 11:17 PM
  #5  
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From: CA, home of the smog nazi
That does look good. I'm getting tired of my SLP tips being uneven and I might have to steal your idea.
Old Sep 11, 2008 | 10:05 AM
  #6  
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nice, clean work.
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