Advanced Tech Advanced tech discussion. Major rebuilds, engine theory, etc.
HIGH-END DISCUSSION ONLY - NOT FOR GENERAL TECH INFO

fabricating longer runner LT1 intake manifold

Thread Tools
 
Search this Thread
 
Old Aug 9, 2006 | 08:07 AM
  #166  
Injuneer's Avatar
Administrator
 
Joined: Nov 1998
Posts: 71,094
From: Hell was full so they sent me to NJ
Re: fabricating longer runner LT1 intake manifold

I saw this going bad... a shame that one individual has to wander off the tech issues and start calling people names. I hate to waste my time culling old posts, but this forces me to do it. It amazes me that its taken this long for people like Bret and Denny to respond..... they seem to be able to stick to the tech issues, without turning it into a personal attack.... but after a while, I can understand their need to respond.

There are valuable members who don't come here as much any more because of stuff like this.
Old Aug 9, 2006 | 08:40 AM
  #167  
383TransAm's Avatar
Registered User
 
Joined: Sep 2004
Posts: 294
From: Wyoming, Michigan
Re: fabricating longer runner LT1 intake manifold

Well I have been doing some mesurements and I have figured out that I can Raise the top of the Intake 2 3/4 inches and still have enough clearance.

I'm going to start a Long Hand Drafting of what I think would work and then fab it up.
SHould look like Denny's when I get done
Old Aug 9, 2006 | 08:58 AM
  #168  
Denny McLain's Avatar
Registered User
 
Joined: Jul 2001
Posts: 752
From: Double Oak TX
Re: fabricating longer runner LT1 intake manifold

Originally Posted by 383TransAm
Well I have been doing some mesurements and I have figured out that I can Raise the top of the Intake 2 3/4 inches and still have enough clearance.

I'm going to start a Long Hand Drafting of what I think would work and then fab it up.
SHould look like Denny's when I get done
When I first saw the intake it looked like a leap of faith for it to fit. Much to my surprise there is all kinds of clearance. You might have more room than you think as I was a bit nervous.

We did the very scientific measurement of crushing a beer can to see how much clearance there would be.

Will see what happens with a couple of cams and make a judgement then, but right now I'm thinking a little bit shorter on the runners might not be all that bad of a thing. All live and learn.

I called Wilson and gave them the complete engine spec's (the intake was not done by them) and they custom tune it to your combination so it would probably vary per the application.
Old Aug 9, 2006 | 09:03 AM
  #169  
jerminator96's Avatar
Registered User
 
Joined: Nov 2004
Posts: 1,374
From: Raleigh, NC
Re: fabricating longer runner LT1 intake manifold

Originally Posted by Denny McLain
We did the very scientific measurement of crushing a beer can to see how much clearance there would be.


It's a pretty good idea, though. Tell me you measured can height with a micrometer afterwards?
Old Aug 9, 2006 | 11:07 AM
  #170  
383TransAm's Avatar
Registered User
 
Joined: Sep 2004
Posts: 294
From: Wyoming, Michigan
Re: fabricating longer runner LT1 intake manifold

Originally Posted by Denny McLain
When I first saw the intake it looked like a leap of faith for it to fit. Much to my surprise there is all kinds of clearance. You might have more room than you think as I was a bit nervous.

We did the very scientific measurement of crushing a beer can to see how much clearance there would be.
I like it!
I have a few more measurements to take yet but I have the general Idea.
I could raise the back about 1 inch more but I don't want it to get too close to the windshield

My main plan is to incresse the Volume so I can add some serious HP to my Stroker Motor and not be confined to the LT-1 intake.
My new cam right now has 108* LS with .565 lift and 226/234 for Duration so I will be trying to match for that cam and Bigger

Last edited by 383TransAm; Aug 9, 2006 at 11:36 AM.
Old Aug 9, 2006 | 02:54 PM
  #171  
Gripenfelter's Avatar
Registered User
 
Joined: Jul 1999
Posts: 3,647
From: Winnipeg, Manitoba, Canada
Re: fabricating longer runner LT1 intake manifold

I found a local guy that is very very good at welding and is willing to weld up an intake or two or four etc. His prices are pretty reasonable as well. I'm not going to pass up the opportunity.

My question is this...

I have LE2 heads that flow 291 cfm and a lumpy LE2 cam. What style intake would work best with these heads and at the same time allow me to step up to say a 210 or 220cc head if I want in the future? Or is this not possible?

Anything else we should know design wise in regards to placement of injectors etc?

Would the cam fall on its face at higher rpm because of he intake?

He says this design is do-able:



But this one would be cheaper:



He's built several intakes and headers for turbo applications on import cars like his own 240Z and 280Z.
Old Aug 9, 2006 | 03:18 PM
  #172  
jerminator96's Avatar
Registered User
 
Joined: Nov 2004
Posts: 1,374
From: Raleigh, NC
Re: fabricating longer runner LT1 intake manifold

I would say stick with the second plenum if you have the hood clearance. It leaves more room for engine specific tuning. And you could always add more plenum volume or runner length later without too much work.

As for the cam, if it has a lot of duration then use shorter runners for the high end.

My $.02

Jeremy
Old Aug 9, 2006 | 03:30 PM
  #173  
engineermike's Avatar
Registered User
 
Joined: Mar 2002
Posts: 2,743
From: Baton Rouge, LA, USA
Re: fabricating longer runner LT1 intake manifold

Originally Posted by jerminator96
As for the cam, if it has a lot of duration then use shorter runners for the high end.
I don't think that's totally true. Runner length as well as IVC affect rpm range. If you shorten a runner, then a motor will gain top end and lose mid-range. If you increase intake duration, resulting in a later IVC, then you will lose more mid and low, while increasing top end even further.

For example, an LS1 performance shop has a very popular, very aggresive LS1 cam. It peaks in the 6800 rpm range. They installed a Victor Jr. in place of the stock LS6 intake and the power was still climbing at 7600. The actually had to shorten the intake duration to get the power back down to a reasonable rpm.

Mike
Old Aug 9, 2006 | 04:22 PM
  #174  
Gripenfelter's Avatar
Registered User
 
Joined: Jul 1999
Posts: 3,647
From: Winnipeg, Manitoba, Canada
Re: fabricating longer runner LT1 intake manifold

Well the LE2 is similar in specs to the GM847 cam if that helps any.

I'm discussing designs with him as we speak and we're planning on doing it come October. But he's by no means a SBC expert so he's asking me to see what people recommend for this cam and heads for runner size, length, and injector positioning.
Old Aug 9, 2006 | 05:38 PM
  #175  
Denny McLain's Avatar
Registered User
 
Joined: Jul 2001
Posts: 752
From: Double Oak TX
Re: fabricating longer runner LT1 intake manifold

Originally Posted by Gripenfelter

My question is this...

I have LE2 heads that flow 291 cfm and a lumpy LE2 cam. What style intake would work best with these heads and at the same time allow me to step up to say a 210 or 220cc head if I want in the future? Or is this not possible?

Anything else we should know design wise in regards to placement of injectors etc?

Would the cam fall on its face at higher rpm because of he intake?


But this one would be cheaper:


My cam is 245/248 with .630 lift and the heads are 222cc and guess it all depends upon high you want to take the car. Right now with this cam it peaks at 6100 rpm vs 6650 with a welded/ported LT4 and no other changes.
Old Aug 9, 2006 | 06:21 PM
  #176  
Gripenfelter's Avatar
Registered User
 
Joined: Jul 1999
Posts: 3,647
From: Winnipeg, Manitoba, Canada
Re: fabricating longer runner LT1 intake manifold

I rev to 6800 right now.
Old Aug 9, 2006 | 06:26 PM
  #177  
jerminator96's Avatar
Registered User
 
Joined: Nov 2004
Posts: 1,374
From: Raleigh, NC
Re: fabricating longer runner LT1 intake manifold

Originally Posted by engineermike
I don't think that's totally true. Runner length as well as IVC affect rpm range. If you shorten a runner, then a motor will gain top end and lose mid-range. If you increase intake duration, resulting in a later IVC, then you will lose more mid and low, while increasing top end even further.

For example, an LS1 performance shop has a very popular, very aggresive LS1 cam. It peaks in the 6800 rpm range. They installed a Victor Jr. in place of the stock LS6 intake and the power was still climbing at 7600. The actually had to shorten the intake duration to get the power back down to a reasonable rpm.

Mike
I agree entirely. However, if the cam choice is to remain the same, wouldn't it make sense to play to it's strengths? If that cam is similar to the 847, then it does well in the high rpm, so I wouldn't suggest putting on a manifold with long runners that would die at 6500rpm. Unless that is as high as he wanted to turn the motor, in which case get all the low-end and midrange you can.

Tell me if I'm wrong about any of this.

Jeremy
Old Aug 9, 2006 | 06:28 PM
  #178  
Denny McLain's Avatar
Registered User
 
Joined: Jul 2001
Posts: 752
From: Double Oak TX
Re: fabricating longer runner LT1 intake manifold

Originally Posted by Gripenfelter
I rev to 6800 right now.
I take mine to 7000-7200 and looking to restore the same powerband. The car made over 470 rwhp @ 7000 rpm and also @ 6000 rpm peaking a little over 480 around 6650 with the LT4 intake so I want to be able to keep the average power as high as possible. We'll see what a couple of cams do and figure it out. Haven't done the math yet but I may not have lost average power by lowering the powerband because it pushed it up down below 6000 rpm.

It's not peak power that makes one fast, but average hp within intended powerband that does.
Old Aug 9, 2006 | 07:52 PM
  #179  
FASTFATBOY's Avatar
Banned
 
Joined: Jan 2002
Posts: 1,935
From: Mobile, Ala..USA
Re: fabricating longer runner LT1 intake manifold

It's not peak power that makes one fast, but average hp within intended powerband that does.[/QUOTE]


I havent heard a MORE accurate statement in a long long time, this is why we do not race dyno's, this is why a lower peak horsepower car can kick your *** for you.

David
Old Aug 9, 2006 | 07:58 PM
  #180  
Denny McLain's Avatar
Registered User
 
Joined: Jul 2001
Posts: 752
From: Double Oak TX
Re: fabricating longer runner LT1 intake manifold

Originally Posted by FASTFATBOY
It's not peak power that makes one fast, but average hp within intended powerband that does.

I havent heard a MORE accurate statement in a long long time, this is why we do not race dyno's, this is why a lower peak horsepower car can kick your *** for you.

David[/QUOTE]

You have no idea of how many dyno sheets I've studied from professional builders/racers and everyone carries the power on top. Peak power is just for bragging rights.......powerband kicks butt. Right on Bro.



All times are GMT -5. The time now is 08:27 PM.