Cross Drilled, Slotted, and plain old Vented rotor under the 'advanced' microscope...
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Originally posted by Eric Bryant
Oh, without a doubt, thicker is better - at least without holes. My concern still stands that the larger thermal gradient that you get with thicker rotors will cause greater thermal expansion (as you mentioned that you saw in the data), and that this thermal expansion will cause cracks to develop more readily. I might be out in left field on this one, though - I'm just a EE, albeit one with an interest in stopping before I hit something solid
Sorry that I brought bikes into the conversation - my intent was simply to point out that they're significantly different than cars and get that out of the way early on. It's probably worth noting that while most bikes have drilled rotors, the vented OEM rotors on my Yamaha Vmax were NOT drilled. My guess is that the boys from Iwata know a thing or two about this topic
Oh, without a doubt, thicker is better - at least without holes. My concern still stands that the larger thermal gradient that you get with thicker rotors will cause greater thermal expansion (as you mentioned that you saw in the data), and that this thermal expansion will cause cracks to develop more readily. I might be out in left field on this one, though - I'm just a EE, albeit one with an interest in stopping before I hit something solid

Sorry that I brought bikes into the conversation - my intent was simply to point out that they're significantly different than cars and get that out of the way early on. It's probably worth noting that while most bikes have drilled rotors, the vented OEM rotors on my Yamaha Vmax were NOT drilled. My guess is that the boys from Iwata know a thing or two about this topic
that comment was in regard to cross drilled rotors.
thicker is better
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I found that article on the aluminum rotors...
Big BrakesBaer Claw EradiSpeed rotors increase heat absorption, speed up thermal recovery and reduce warping. They’re also lighter than most cars’ original equipment rotors. Most car owners can expect a weight savings of 12 to 22 lbs a pair, which reduces the holy grail of handing- upspring weight. To provide the best braking performance and thermal transfer, the rotors are made of aluminum instead of cast iron, and are cross drilled and slotted. EradiSpeed rotors cost $645- (45 and are available through Baer dealers. Contact Baer Inc./EradiSpeed Division, 3108 W. Thomas Rd., Phoenix, AZ 85017-5306; 602 233-1410; www.eradispeed.com
But then there is this quote from the "Eradispeed" link embedded in your quote:
or this quote from http://www.baer.com/Products/EradiSpeed.aspx
Seems like some confusion as to exactly what they are made out of......
All are cast with additional, higher quality iron in the "firepath," where the pad contacts the rotor, to provide a more substantial heat sink.
EradiSpeed rotors are direct replacement performance rotors that are cast with an integral hat just like the original OEM rotor. Each one however, is a unique casting which employs either a directional curved vane or the patented Kangaroo™ port design. All EradiSpeed rotors benefit from additional mass in the "firepath", as well as a proprietary, high-friction iron formulation.
Eradispeed is a one-piece design, with cast iron rotor and cast aluminum hat, or center portion. Similar to the cast iron cylinder liners used in the cast aluminum LS1 block.
Eradispeed+ is a two-piece design with cast iron rotor bolted to a forged & machined aluminum hat.
Aluminum does not make a good friction/wear surface, too soft, and it galls easily. Thats why the Eradispeed rotors still use cast iron on the wear surfaces.
Eradispeed+ is a two-piece design with cast iron rotor bolted to a forged & machined aluminum hat.
Aluminum does not make a good friction/wear surface, too soft, and it galls easily. Thats why the Eradispeed rotors still use cast iron on the wear surfaces.
Interesting day for this thread to come back some.
I’ve been looking in on the Coca-Cola 600 and right now they’re having a discussion about how they’ve been decreasing brake sizes on the cars for the assortment of reasons that I’ve mentioned here, but how that has made the heat tolerance of the rear brakes closer to the ragged edge of what will absorb sufficient heat to keep things happy (Earnhart Jr’s rear brakes have been having assorted problems and he’s been in the pits a couple of times now in the last few minutes with them on fire).
200mph, heavy cars, no slots, no vents… and the smallest rotors that they can make work… you’d think that if there were advantages to those things they’d have them…
I’ve been looking in on the Coca-Cola 600 and right now they’re having a discussion about how they’ve been decreasing brake sizes on the cars for the assortment of reasons that I’ve mentioned here, but how that has made the heat tolerance of the rear brakes closer to the ragged edge of what will absorb sufficient heat to keep things happy (Earnhart Jr’s rear brakes have been having assorted problems and he’s been in the pits a couple of times now in the last few minutes with them on fire).
200mph, heavy cars, no slots, no vents… and the smallest rotors that they can make work… you’d think that if there were advantages to those things they’d have them…
Originally posted by I burn rice too
NASCAR does slot the rotors.
NASCAR does slot the rotors.
I think the bottom line here is that there's no apparent advantage to manipulating the rotor at high levels of racing, and that this sort of thing can cause a durability problem on the street. With those two key pieces of info, it seems that solid rotors are the way to go unless you've got the engineering smarts to design a safe "drilled" rotor (and even then, it's primarly useful as a cosmetic enhancement).
Trey, thanks much for clarifying the thick-vs.-thin issue with drilled rotors, as much as I hate having my intuition countered by hard evidence
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Originally posted by Eric Bryant
Trey, thanks much for clarifying the thick-vs.-thin issue with drilled rotors, as much as I hate having my intuition countered by hard evidence
Trey, thanks much for clarifying the thick-vs.-thin issue with drilled rotors, as much as I hate having my intuition countered by hard evidence
This has been bothering me for days now; you're telling me that modern pads don't produce any gas? B.S., last time I checked anything that burned or heated produced some type of gas and anything producing gas from under the pads would not allow complete contact to the rotor becuse of the gasses produced from heat and friction. I'll also tell you that I happen to have a set of cross drilled rotors on my Z28. they may not be the highest of quality like the Baer's (they are Power Stop) but I personally have seen the joy of having such rotors on my car. I swear I can stop 15-20' sooner than when I had the stock rotors on. Maybe I'm full of it but no, becuse I have these rotors and they DO WORK! If it's about how long they will last I don't think that matters considering that we are the types of people who smoke tires just becuse we can. But hey, that is my opinion. What's a guy to do ? Oh, and when it rains, excellent! Again, if my favorite sport is using these types of rotors then I believe that they work. I'm not trying to flame but hey, sometimes real world use is the best way to test these types of things.
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Originally posted by I burn rice too
This has been bothering me for days now; you're telling me that modern pads don't produce any gas? B.S., last time I checked anything that burned or heated produced some type of gas and anything producing gas from under the pads would not allow complete contact to the rotor becuse of the gasses produced from heat and friction. I'll also tell you that I happen to have a set of cross drilled rotors on my Z28. they may not be the highest of quality like the Baer's (they are Power Stop) but I personally have seen the joy of having such rotors on my car. I swear I can stop 15-20' sooner than when I had the stock rotors on. Maybe I'm full of it but no, becuse I have these rotors and they DO WORK! If it's about how long they will last I don't think that matters considering that we are the types of people who smoke tires just becuse we can. But hey, that is my opinion. What's a guy to do ? Oh, and when it rains, excellent! Again, if my favorite sport is using these types of rotors then I believe that they work. I'm not trying to flame but hey, sometimes real world use is the best way to test these types of things.
This has been bothering me for days now; you're telling me that modern pads don't produce any gas? B.S., last time I checked anything that burned or heated produced some type of gas and anything producing gas from under the pads would not allow complete contact to the rotor becuse of the gasses produced from heat and friction. I'll also tell you that I happen to have a set of cross drilled rotors on my Z28. they may not be the highest of quality like the Baer's (they are Power Stop) but I personally have seen the joy of having such rotors on my car. I swear I can stop 15-20' sooner than when I had the stock rotors on. Maybe I'm full of it but no, becuse I have these rotors and they DO WORK! If it's about how long they will last I don't think that matters considering that we are the types of people who smoke tires just becuse we can. But hey, that is my opinion. What's a guy to do ? Oh, and when it rains, excellent! Again, if my favorite sport is using these types of rotors then I believe that they work. I'm not trying to flame but hey, sometimes real world use is the best way to test these types of things.
Yep - significant improvements in unsprung weight can result. But then you need to worry about ripping up the hats with the wheel studs under heavy braking (probably not a concern on race vehicles where money grows on trees and rotors are consumed much faster than hats).
You can also float the rotors relative to the hats, which allows them to radially expand and contract as they heat and cool. Many motorcycles employ this design very effectively, but it does add complexity and can cause some weird noises. It seems like the Wilwood setup on the back of my friend's Mopar uses slotted holes to attach the rotors to the hats which floats the rotors somewhat (the bolts still clamp the rotor to the hat), but it's been a while since I've looked at it.
You can also float the rotors relative to the hats, which allows them to radially expand and contract as they heat and cool. Many motorcycles employ this design very effectively, but it does add complexity and can cause some weird noises. It seems like the Wilwood setup on the back of my friend's Mopar uses slotted holes to attach the rotors to the hats which floats the rotors somewhat (the bolts still clamp the rotor to the hat), but it's been a while since I've looked at it.
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