LT1 Machine Work - 383 Solid Roller Build
thanks i only did it for 4 years lol i'm glad to know i learned a thing or two
i've never seen any arp studs back out ... if they are installed right( read the instructions it says install hand tight then torque to XX ft lbs with moly lube or motor oil and i reccomend moly lube)
i've never seen any arp studs back out ... if they are installed right( read the instructions it says install hand tight then torque to XX ft lbs with moly lube or motor oil and i reccomend moly lube)
I have built alot of dirt track motors over the years and thought I would through my 2 cents in as well.
Squaring the deck- Not needed for your normal rebuild. Once you start getting up to about 475 to 500 horses, it becomes more important that all the cylinders are at the same level.
Torque Plates - Again not really imortant for your grocery getter but as you start getting to the higher horse power levels it becomes more important.
4 Bolts - 2 bolt blocks should be good to about 425 to 450 horse power at less than 6K RPM. Standard 4 bolt blocks should be good to about 550 to 600 horses. Anything above that and there is no way I would use anything other than a splayed 4 bolt with arp studs n bolts.
O-Ringing - This maybe old school but it still has its place. Vehicles that are running agressive amounts of boost are normally still o-ringed. Won't find many vehicles running 30 plus pounds of boost that aren't o-ringed in my experience. My machinist builds alot of truck and tractor pull motors and deals with some insane boost levels.
Squaring the deck- Not needed for your normal rebuild. Once you start getting up to about 475 to 500 horses, it becomes more important that all the cylinders are at the same level.
Torque Plates - Again not really imortant for your grocery getter but as you start getting to the higher horse power levels it becomes more important.
4 Bolts - 2 bolt blocks should be good to about 425 to 450 horse power at less than 6K RPM. Standard 4 bolt blocks should be good to about 550 to 600 horses. Anything above that and there is no way I would use anything other than a splayed 4 bolt with arp studs n bolts.
O-Ringing - This maybe old school but it still has its place. Vehicles that are running agressive amounts of boost are normally still o-ringed. Won't find many vehicles running 30 plus pounds of boost that aren't o-ringed in my experience. My machinist builds alot of truck and tractor pull motors and deals with some insane boost levels.
cool, i had just heard some stuff. The guy who was telling me that is a buddy of mine who worked for a very reputable engine shop that builds off shore race motors, so there is no telling where he has seen this before.
on an lt1 you don't need oil restrictors... just put the stock style oil galley plugs back in and it'll live forever they have no oiling problems there are a few tricks you can do to make oil pressure a little higher that we like to do but it's not necessary..... we do it when we clearance a block 5 minutes with a grinder and 10 more psi of oil pressure
Arp bolts should be fine i put them in my engine with mr gasket mls gaskets.... and i'm shooting for 800 horse at the wheels on bottle.... the studs are just better imo.... we've had no problems with head studs "sealing" an lt1 is just like a sbc in lots of ways the head bolt pattern being one of them and they generally don't blow gaskets
$1800 is a rough estimate i made up at the shop ... for all the machine work with splayed caps and assembling it thats install splayed caps, line bore and hone, bore, tp hone, deck, clearance, clean cam bearing freeze plug, balance, assemble race type shortbock
Arp bolts should be fine i put them in my engine with mr gasket mls gaskets.... and i'm shooting for 800 horse at the wheels on bottle.... the studs are just better imo.... we've had no problems with head studs "sealing" an lt1 is just like a sbc in lots of ways the head bolt pattern being one of them and they generally don't blow gaskets
$1800 is a rough estimate i made up at the shop ... for all the machine work with splayed caps and assembling it thats install splayed caps, line bore and hone, bore, tp hone, deck, clearance, clean cam bearing freeze plug, balance, assemble race type shortbock
I'm currently looking at running the Milodon high pressure pump and pickup with the 30909 Milodon 6 quart pan. I'm not sure if the extra 10psi you speak of would be beneficial with a SR setup.
As far as decking, after speaking with a friend of mine in Texas, he explained a zero deck and Felpro 1074 head gaskets [.040] would yeild my desired dynamic and static compression ratio. I'd have to look up my long work, but I think that setup would give me 12.5x static and 8.6x dynamic with a given solid roller grind.
Sounds like most guys are doing fine with ARP head bolts, so I'll stick with those.
Pricewise I am currently looking at...
Splayed 4 bolt Mains - $550
Bore and Hone w/TQ plate - $150
Square Deck - $200
Hot Tank/Mangaflux - $60
Cam Bearings/Freeze Plugs - $50
Total: $1010
If you added...
Clearancing - $75
Assembly - $200-$300 (depending on how far they assemble)
Balance - $200
Total: $1585
So that total isn't far off from what you quoted with all the work added in. I'm sure there are a few small things I will get done or checked that will add a little more to the total.
I appreciate the posts stockssn2o

My machine work was about $1800. It included a little head cleanup and I did all assembly. The guys were real nice but put the wrong main caps on there and didn't listen to me about getting the ones for pass side dipsticks so there was interference with that and I had to make it work because they didn't know what to do. They also told me my pan and windage tray wouldn't work, but I also made that work just fine. They apparently did a good job of the machine work though because I checked everything - the advantage of doing my own assembly. You never know when the machineist has a bad day or is hungover or sick or whatever and if he assembles the entire motor for you, he might hide stuff if he was unscrupulous. Not saying this happens often but not too many guys here bring their cars to the dealer for repairs for a reason and machine shops can have problems too.
It included:
Bake and blast the block
Magnaflux and sonic check
Bore & hone with plates & studs
ProGram splayed caps, align bore and hone with studs
Strap for the front cap
Deck the block
Freeze plugs, oil plugs, & cam bearings
Polish and lighten the crank
Balancing of rods, pistons, and crank
Fit piston wrist pins
Surface the heads
Clean and face valves and 3 angle valve job, pressure check, check guides & hone if necessary
It included:
Bake and blast the block
Magnaflux and sonic check
Bore & hone with plates & studs
ProGram splayed caps, align bore and hone with studs
Strap for the front cap
Deck the block
Freeze plugs, oil plugs, & cam bearings
Polish and lighten the crank
Balancing of rods, pistons, and crank
Fit piston wrist pins
Surface the heads
Clean and face valves and 3 angle valve job, pressure check, check guides & hone if necessary
Good points about the machinist having a bad day or missing a few details. Granted it is there job, but we are all human.
I will do the assembly with a buddy or two that have done some pretty decent builds before [perhaps a certain Brut Funny Car] and we will be blueprinting the motor as well. Never hurts to have a second set of eyes checking everything over.
I have built alot of dirt track motors over the years and thought I would through my 2 cents in as well.
Squaring the deck- Not needed for your normal rebuild. Once you start getting up to about 475 to 500 horses, it becomes more important that all the cylinders are at the same level.
Torque Plates - Again not really imortant for your grocery getter but as you start getting to the higher horse power levels it becomes more important.
I got the same response from my friends who do frequent high performance builds.
4 Bolts - 2 bolt blocks should be good to about 425 to 450 horse power at less than 6K RPM. Standard 4 bolt blocks should be good to about 550 to 600 horses. Anything above that and there is no way I would use anything other than a splayed 4 bolt with arp studs n bolts.
Again about dead on with the word of mouth amoug my friends.
O-Ringing - This maybe old school but it still has its place. Vehicles that are running agressive amounts of boost are normally still o-ringed. Won't find many vehicles running 30 plus pounds of boost that aren't o-ringed in my experience. My machinist builds alot of truck and tractor pull motors and deals with some insane boost levels.
Being a "redneck" I can volunteer some info on O-ringing diesel motors. Although I'll have to disagree with 30lbs of boost needing O-rings since most factory diesels run 26lbs off the showroom floor. My Cummins for example runs well over 60lbs of boost on a stock head gasket and studs. Although boost doesnt kill head gaskets in our trucks, many times its the drive and cylinder pressures.
Squaring the deck- Not needed for your normal rebuild. Once you start getting up to about 475 to 500 horses, it becomes more important that all the cylinders are at the same level.
Torque Plates - Again not really imortant for your grocery getter but as you start getting to the higher horse power levels it becomes more important.
I got the same response from my friends who do frequent high performance builds.
4 Bolts - 2 bolt blocks should be good to about 425 to 450 horse power at less than 6K RPM. Standard 4 bolt blocks should be good to about 550 to 600 horses. Anything above that and there is no way I would use anything other than a splayed 4 bolt with arp studs n bolts.
Again about dead on with the word of mouth amoug my friends.
O-Ringing - This maybe old school but it still has its place. Vehicles that are running agressive amounts of boost are normally still o-ringed. Won't find many vehicles running 30 plus pounds of boost that aren't o-ringed in my experience. My machinist builds alot of truck and tractor pull motors and deals with some insane boost levels.
Being a "redneck" I can volunteer some info on O-ringing diesel motors. Although I'll have to disagree with 30lbs of boost needing O-rings since most factory diesels run 26lbs off the showroom floor. My Cummins for example runs well over 60lbs of boost on a stock head gasket and studs. Although boost doesnt kill head gaskets in our trucks, many times its the drive and cylinder pressures.
-Dustin-
Last edited by Bersaglieri; Jan 21, 2010 at 12:30 AM.
he spoke about removing a plug near the oil filter area and running a line to the front of the block fot better oiling. He also mentioned about the oil restrictors and enlarging/cleaning up the oil drain back. He also touched on putting screens in the oil drainback incase a lifter broke and debris wouldn't enter the oil pan.
the screens are a good idea
[I'm currently looking at running the Milodon high pressure pump and pickup with the 30909 Milodon 6 quart pan. I'm not sure if the extra 10psi you speak of would be beneficial with a SR setup..[/QUOTE]
Look into a kevco 7 qt pan they are cheap and work great and they come with a pickup ... i have one on my engine.... i used a meling select high volume pump in mine ...if your gonna drag race or have solid motor mounts you need a select pump
heres a picture...

not a problem
here some pix of my build...just because... its a shame i didn't even get it tuned yet and i'm pulling it back out to put heads and an intake on it ... its got 500 miles on it lol o yea once i looked at my pictures i thought of something else you might wanna do... get your machine shop to cut a keyway in your balancer hub.... its cheap insurance...








Last edited by stockssn2o; Jan 21, 2010 at 07:15 PM.
stockssn2o, is this the pan you used?
http://www.kevkoracing.com/images/1070_full.gif
http://www.kevkoracing.com/images/1070_full.gif
stockssn2o, is this the pan you used?
http://www.kevkoracing.com/images/1070_full.gif
http://www.kevkoracing.com/images/1070_full.gif
Last edited by stockssn2o; Jan 27, 2010 at 09:28 PM.
Well after many months and a few setbacks the machine work is done. I've been blueprinting the motor over the last few days and I'll be updating this thread with additional information over the next week or so.
-Dustin-
-Dustin-
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