LT1 Based Engine Tech 1993-1997 LT1/LT4 Engine Related

homemade o2 extension

Old Sep 23, 2005 | 11:07 AM
  #1  
kyle97's Avatar
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homemade o2 extension

Does anyone see a problem with cutting my O2 sensor wires and crimping in some longer pieces? I need to extend the wires by about 5 inches.

Im concerned that i somehow may affect what readings the PCM sees if i do this instead of getting a real O2 extension.
Old Sep 23, 2005 | 11:34 AM
  #2  
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3gc
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From: New York
Re: homemade o2 extension

If your gonna do it yourself and not buy the premade ones i'd advise against crimping them. Crimping dosn't provide the best connection and since the o2 signal to the computer is in millivolts you don't want any voltage drop due to a bad connection. When you do it, do one wire at a time, there are two wires that are the same color, brown i beleive, just make sure you don't mix them up. I extended my own by soldering extra length of wire in so i could drive my car while i was waiting for the o2 extensions and new o2s to come in the mail. I didn't throw a code and it drove fine.
Old Sep 23, 2005 | 11:36 AM
  #3  
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From: DeKalb, IL
Re: homemade o2 extension

If you don't want to spend the money on extensions, lengthen the harness side wires, not the o2 sensor's.
Old Sep 23, 2005 | 05:34 PM
  #4  
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Re: homemade o2 extension

I did it but not with crimp on connectors. I used some little wire "couplers" that have a screw on collar on each end and a metal conductor inside. Spliced in enough wire to make it work and its been that way for a few years now, no problems.
Old Sep 25, 2005 | 05:30 PM
  #5  
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Re: homemade o2 extension

I wouldnot do it if i were you. I made some a while ago and when they got wet from the rain, the car ran like dookie.
Old Sep 25, 2005 | 05:51 PM
  #6  
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From: Costa Mesa, CA
Re: homemade o2 extension

I did it a long time ago and ran the car for a while without having an issue with them. I did solder the connection, taped each one, then taped the bundle of wires, then put split loom over the harness and taped that up!

As far as the connection goes, crimping will show a little less voltage drop, but soldering will (in my opinion) make the most durable connection.
Old Sep 25, 2005 | 06:22 PM
  #7  
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From: Myrtle Beach, South Carolina
Re: homemade o2 extension

Originally Posted by 97Z-pimp
I wouldnot do it if i were you. I made some a while ago and when they got wet from the rain, the car ran like dookie.
electrical tape?
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