LT1 Based Engine Tech 1993-1997 LT1/LT4 Engine Related

Copper header gaskets WTF?

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Old Jul 20, 2005 | 08:33 PM
  #16  
MachinistOne's Avatar
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From: Bay Area, CA
Re: Copper header gaskets WTF?

Those piece of crap headers(no offense intended) have bent flanges...it doesn't matter even if you buy hooker super comps, the flanges are stiil bend and need to be surfaced before installing, that is why they are leaking...
Old Jul 20, 2005 | 08:42 PM
  #17  
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From: 4500ft Alt
Re: Copper header gaskets WTF?

Really I didn't even consider having bent flangers. I figured there brand new everythings good. But I will see if I can tighten them down so they don't leak before I get them machined. You know what F that I shouldn't have to pay to get brand new headers machined they should perfect from the factory.
Old Jul 20, 2005 | 09:24 PM
  #18  
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From: Lincoln, AL
Re: Copper header gaskets WTF?

Those piece of crap headers(no offense intended) have bent flanges...it doesn't matter even if you buy hooker super comps, the flanges are stiil bend and need to be surfaced before installing, that is why they are leaking...
What is the best way to re-surface them?
Old Jul 21, 2005 | 12:19 AM
  #19  
CamaroSS30thAnn's Avatar
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From: NY...what a bad place for a nice car
Re: Copper header gaskets WTF?

Originally Posted by Bandit 1
Alright get this so I took it for a burn then drove it home and let it cool off, then started it back up and the one side that leaked the most doesn't leak anymore but the passenger side still does. I bet that if tighten them down more and heat it up again it will seal. I heard from another post that they need to be heated up and cooled off a couple of times to soften the cooper.
but I am pretty pleased with the rest of my exhaust duel 2 1/2 with an X-pipe and bullets.
let them go through some heat cycles/ ,

drive it for a while till everything is warmed up pretty good, go home and let them cool off, do that a few times and then tighten the bolts, do it again and maybe one more after that ,
then a few weeks later check the bolts and c if they are tight , that might help em seal better
Old Jul 21, 2005 | 08:18 PM
  #20  
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Re: Copper header gaskets WTF?

We check them with a straightedge, and if they are really bent, use the press to get them real close, then use then hold them on the large belt sander and that makes them perfect. Call local machine shops if a few heat-cycles and re-tightening doesn't fix it.
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