Dropping the fuel tank..a couple of tips
#1
Dropping the fuel tank..a couple of tips
Well, I just finished dropping my tank in the 95 TA for a fuel pump replacement...for those not wanting to cut the hole, here's a few tips.
I have a lift, so that helps, but here's some tips to make it not so bad. I did not have to completely remove the rearend.
1) With a jack under the rear, unbolt the lower bolt on the shocks and remove rear wheels.
2) Unplug the pump wires and ABS brake plug jst in front of the driver side wheel.
3) Take out the single bolt the holds the brake line to the body right where the rubber line meets the steel line, this gives you the extra length so you don't have to disconnect the brake line and then have to bleed it.
4) Unbolt the front of the torque arm at the tranny, otherwise it will not let the rear down low enough. Just let the TA go up and touch the floor board. Also remove the panhard rod and brace, and only the end links to the sway bar. Leave the emergengy brake lines, but remove the 2 bolts in the differential holding them in place...this gives them more room to lower the rear lower without tugging on them.
5) I then lowered the rear down as far as it would go so that the brake line just starts to tug on the steel line, it will move another inch or 2 and pull the steel line, it won't hurt anything.
6) Once the rear is as low as it can go, I took some steel wire and tied the rear end end using the holes in the rear fender wells/body.
See pics.
7) Once the straps were removed holding the tank, remove all the lines at the top rear of the tank and lower it down till the neck starts to bind in the opening, then move the passenger side of the tank forward and over the rear axle, the neck will then slide right out.
Took me about 2-3 hours to get the tank out I am currently letting the glue dry on the bucket top...hopefully about 3 more hours and I'll be done.
Here's some pics to give you an idea how low you have to get the rear and the steel wire holding it up tied thru the body/fenderwell holes.
http://hometown.aol.com/onebadwskier.../95tatank1.jpg
http://hometown.aol.com/onebadwskier.../95tatank2.jpg
http://hometown.aol.com/onebadwskier.../95tatank3.jpg
I have a lift, so that helps, but here's some tips to make it not so bad. I did not have to completely remove the rearend.
1) With a jack under the rear, unbolt the lower bolt on the shocks and remove rear wheels.
2) Unplug the pump wires and ABS brake plug jst in front of the driver side wheel.
3) Take out the single bolt the holds the brake line to the body right where the rubber line meets the steel line, this gives you the extra length so you don't have to disconnect the brake line and then have to bleed it.
4) Unbolt the front of the torque arm at the tranny, otherwise it will not let the rear down low enough. Just let the TA go up and touch the floor board. Also remove the panhard rod and brace, and only the end links to the sway bar. Leave the emergengy brake lines, but remove the 2 bolts in the differential holding them in place...this gives them more room to lower the rear lower without tugging on them.
5) I then lowered the rear down as far as it would go so that the brake line just starts to tug on the steel line, it will move another inch or 2 and pull the steel line, it won't hurt anything.
6) Once the rear is as low as it can go, I took some steel wire and tied the rear end end using the holes in the rear fender wells/body.
See pics.
7) Once the straps were removed holding the tank, remove all the lines at the top rear of the tank and lower it down till the neck starts to bind in the opening, then move the passenger side of the tank forward and over the rear axle, the neck will then slide right out.
Took me about 2-3 hours to get the tank out I am currently letting the glue dry on the bucket top...hopefully about 3 more hours and I'll be done.
Here's some pics to give you an idea how low you have to get the rear and the steel wire holding it up tied thru the body/fenderwell holes.
http://hometown.aol.com/onebadwskier.../95tatank1.jpg
http://hometown.aol.com/onebadwskier.../95tatank2.jpg
http://hometown.aol.com/onebadwskier.../95tatank3.jpg
Last edited by 2QUIK6; 03-04-2006 at 03:16 PM.
#2
Re: Dropping the fuel tank..a couple of tips
so glad you wrote this... im doing this today actully and im stuck. ive undone the straps but my tank wont budge. theres nothing holding it from the bottom. any advice im desparate
#3
Re: Dropping the fuel tank..a couple of tips
Originally Posted by 96badbird
so glad you wrote this... im doing this today actully and im stuck. ive undone the straps but my tank wont budge. theres nothing holding it from the bottom. any advice im desparate
Make sure all the wires are out of the way at the back too. You can see in my pics just how low the axle needs to be, I don't think it would have came out if it weren't that low. It is a trick to get out, but like I said, move the pass side of the tank forward and over the axle and the neck will almost fall right out...just the reverse to get it back in, don;t force it too much as that forcing puts pressure on the neck.
I just finished mine and fired it up, all is good, I'll fill the tank and drive it tomorrow, didn't want that freshly glued bucket to get submerged in gas for 24 hrs.
#5
Re: Dropping the fuel tank..a couple of tips
Originally Posted by shoebox
Doesn't look so bad. What about the exhaust system?
Last edited by 2QUIK6; 03-05-2006 at 10:50 AM.
Thread
Thread Starter
Forum
Replies
Last Post
dbusch22
Forced Induction
6
10-31-2016 11:09 AM
Alex Barnes
LT1 Based Engine Tech
16
01-24-2015 10:21 PM