Intercooled or boost cooler
Re: Intercooled or boost cooler
Core thickness isn't as big a factor as core surface area. A 3" core with some amount more surface area will have less restriction and cool more efficiently than a smaller 4" core. Heat exchangers are all about surface area.
There's really no reason to not use the thickest core that you can fit and find for a reasonable price.
Re: Intercooled or boost cooler
I should have specified 'more surface area' meaning taller (more runners), not wider which will only increase restriction... but yeah get a 3.5" or even 4" core if you can fit it.
I think that 3" core is the kind that everyone hates (maybe they just suck lol).
I think that 3" core is the kind that everyone hates (maybe they just suck lol).
Last edited by MikeGyver; Mar 1, 2011 at 11:23 PM.
Re: Intercooled or boost cooler
Yeah its a BOV. They require vacuum on the small port AND boost against the valve to open. They are used with superchargers too. They give air somewhere to go when you chop the throttle, it keeps the system from working against itself. and Roots blowers have a built in bypass valve which is similar.
The bypass valve is open on idle/cruise and shuts when under boost/WOT. If you run under 8psi on your SC setup the standard Bosch bypass will work just fine. If your going for 8-12 then the procharger Proflow (what i have) will suit your needs. If your going for big boost, then get the procharger Big Red race bypass valve.
Re: Intercooled or boost cooler
Roots blowers on the other hand are positive displacement pump and will (ideally) continue to build pressure at any RPM, so (I believe) some type of bypass valve needs to be used here.
Last edited by MikeGyver; Mar 2, 2011 at 12:02 AM.
Re: Intercooled or boost cooler
I was unsure of this since centrifugal compressors require high RPM to build any significant pressure. A turbo with a BOV is still spinning at several thousand RPM at idle, but that doesn't correlate into hardly any pressure when dead-headed; pressure just backfeeds past the impeller at low rpm. If the pressure does reach a few psi then BOV will open and regulate it at that threshold.
Re: Intercooled or boost cooler
I just bought the CRXRacing kit with piping off Ebay- 4" intercooler and 3" piping, with couplers and clamps. Using that in combination with the stock piping that came with the Procharger kit should give you plenty of piping to accomplish what you need.
Some might disagree that piping is junk but it has worked fine for me- all the ends are bead rolled so no popping off.
Some might disagree that piping is junk but it has worked fine for me- all the ends are bead rolled so no popping off.
Re: Intercooled or boost cooler
If you go with the CRX intercooler you will be hard pressed to keep the fog lights. The intercooler that comes with the Procharger P600b will let you-it fits perfectly between the factory foglights, but once you run more than 8lbs boost it likely is going to be a restriction in your system.
I put my intercooler as far forward as I could- and I still had to cut quite a bit into the crash-bumper to get it to fit. The factory fog lights mount to that and once you cut enough to the intercooler to fit there isn't much left to mount the foglights.
Picture045.jpg?t=1299141545
Your only option would be to put the intercooler far enough back to allow the foglights to mount ahead of it, but you will be hacking out quite a kit of metal either way. The farther back you put it make your bends tighter- esp on the passenger side, unless you relocate your battery and overflow tank. Also- keeping the foglights in front of the intercooler will be further interrupting air-flow, which some might argue isn't an issue- but I personally don't want anything getting in the way.
I put my intercooler as far forward as I could- and I still had to cut quite a bit into the crash-bumper to get it to fit. The factory fog lights mount to that and once you cut enough to the intercooler to fit there isn't much left to mount the foglights.
Picture045.jpg?t=1299141545
Your only option would be to put the intercooler far enough back to allow the foglights to mount ahead of it, but you will be hacking out quite a kit of metal either way. The farther back you put it make your bends tighter- esp on the passenger side, unless you relocate your battery and overflow tank. Also- keeping the foglights in front of the intercooler will be further interrupting air-flow, which some might argue isn't an issue- but I personally don't want anything getting in the way.



