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Old Feb 22, 2004 | 03:58 PM
  #91  
Eric Bryant's Avatar
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Originally posted by Todd80Z28
Are you telling me that the auto industry has become like the government- a big lumbering machine that has trouble maneuvering its own weight? That's a shame- and I'm sure glad I'm the semiconductor business, if that's true. I can't, for the life of me, understand the "can't-do."
You got it. Look at all the time and effort that's been wasted on improving little details, like the appearance of an interior door pull or the consistancy of the backlight of a radio face. In the meantime, we're still putting up with crap like ineffective windshield wipers and tires that go flat. Do you actually think we can just drop everything and switch to hybrid drivetrains, when it costs millions of dollars to change to a different style of aluminum wheel or a slighty different shape to a bucket seat?


I suppose we could say hundreds of billions, if we include the cost of all these new, more efficient cars sold. Otherwise, I'm not following your math.
I only wish I could share some of the cost numbers that I deal with every day, and my little corner of the world involves some pretty basic stuff if you start comparing it to powertrains. Anyone who doesn't work in the auto industry would be shocked and hopefully disgusted at the true cost of doing business in today's environment.

And frankly, it all comes back to consumers, who place more value on getting just the right texture and feel to a padded dash than they place on getting from Point A to Point B in the most efficient manner.

Sometime in the next few generations, someone's going to come to the realization that we've squandered a few decades of human effort. The longer I stay in this business in the current climate, the more I feel that I'm not contributing a single positive thing to society. This goes a lot deeper than "liberal guilt", folks.

The next time that anyone looks at a particular piece of automotive trim and thinks that it's got just the right color of powdercoat or the correct level of polish, take a moment to comprehend that the time and money that went into perfecting that trivial detail might have been spent on bringing a practical fuel cell to life, or lower-cost solar panels to the roof of your house, or a wind turbine to the nearest hill. I hope everyone's comfortable with the real price we pay for our terribly short-minded materialism.

And now back to the standard bickering over the best armrest material for the next-generation GM sports sedan.
Old Feb 22, 2004 | 05:25 PM
  #92  
Meccadeth's Avatar
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Originally posted by 90rocz
That's another can of worms called, "How Technology is Being Withheld from us For Our Own Good, and "their" Profit"...
I've seen articles of inventors where they installed devices on vehicles and got triple the milage, one where a 2-cyl engine that could run over 100mph and get 100mpg, and so on and so on....then they disapear from the face of the Planet....We are being RATIONED technologies
Exactomundo.

And it goes beyond just that. We have people dieing everyday over oil supplies. Thousands of our troops have died over in the last few decades. Yet if some poeple put the state of our country and world ahead of their own personal financial goals, we'd be in a lot better of a sitation. Bush spent $1.5 Billion on fuel cell technology. Only a fraction of that would have to be spent to bring some of these inventions of the past few years to commercial use.

Check out www.disclosureproject.org if your interested in a lot of this stuff.
Old Feb 23, 2004 | 11:18 AM
  #93  
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Originally posted by Eric Bryant
And frankly, it all comes back to consumers, who place more value on getting just the right texture and feel to a padded dash than they place on getting from Point A to Point B in the most efficient manner.

Sometime in the next few generations, someone's going to come to the realization that we've squandered a few decades of human effort. The longer I stay in this business in the current climate, the more I feel that I'm not contributing a single positive thing to society. This goes a lot deeper than "liberal guilt", folks.

The next time that anyone looks at a particular piece of automotive trim and thinks that it's got just the right color of powdercoat or the correct level of polish, take a moment to comprehend that the time and money that went into perfecting that trivial detail might have been spent on bringing a practical fuel cell to life, or lower-cost solar panels to the roof of your house, or a wind turbine to the nearest hill. I hope everyone's comfortable with the real price we pay for our terribly short-minded materialism.

And now back to the standard bickering over the best armrest material for the next-generation GM sports sedan.
Don't let Threxx read this.

Note the key item in Eric's excellent post above: it comes down to the consumers. Of course, it is pretty normal to want nicer things, but what is the motive? To have it because someone else has it? I want my (daily) car to be QUIET when cruising, but I don't need leather and wood or luscious simulated versions of them. In fact, noise is my biggest beef with my daily driven Saturn (in sig). At highway speeds, a bit too much noise enters the cabin, and it gets old. But it is quite possible to make cars quiet nowadays without breaking the bank.

On the other hand, in a capitalist market, when companies are trying to sell a product, they have to offer something that the other guy doesn't. Luxurious interiors are one way to set cars apart, because any modern car can get one from A to B rather reliably...

Also, Eric, I completely understand what you are saying about contributing. When I first started here, I got bogged down pretty quickly by the monotony of daily corportate life. In my current role in the world of OBD, I get to remind myself that my job exists because the bureaucrats out in Cali change the rules on us every few years... (not quite that simple, but you get the idea). These facts, combined with my longstanding interest (sometimes strong, sometimes weak) in the armed forces, made me come *this* close to joining the A/F with the intention of being a pilot...

*Sigh*
Old Feb 23, 2004 | 02:45 PM
  #94  
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I think it's ironic that people who buys cars with performance as their #1 (and sometimes only) objective, and then proceed to spend even more money insuring them, maintaining them, and especially modding them.... turn around and critisize those who appreciate well-made cars with solid and precise engineering inside and out.

How many of you spend an excessive amount of time and/or money cleaning and/or maintaining your car?

Different strokes for different folks: having an excessive amount of horsepower is just as "pointless" as having over-built quality control and quality of materials.

And it seems many people agree with me judging by buying trends and surveys.

Next time you spend any amount of money on something that is a luxury rather than a necessity, think back to luxury interior design and obsessive quality control on cars. Is it necessary? Probably not. Is it cost-effective? That's questionable depending on the vehicle in consideration. Is it attractive to many consumers? Yes... much the same as some luxuries (such as additional power and handling capabilities) are attractive to people like you.

Last edited by Threxx; Feb 23, 2004 at 02:47 PM.
Old Feb 23, 2004 | 04:32 PM
  #95  
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The next time that anyone looks at a particular piece of automotive trim and thinks that it's got just the right color of powdercoat or the correct level of polish, take a moment to comprehend that the time and money that went into perfecting that trivial detail might have been spent on bringing a practical fuel cell to life, or lower-cost solar panels to the roof of your house, or a wind turbine to the nearest hill. I hope everyone's comfortable with the real price we pay for our terribly short-minded materialism.
I'm curious as to why companies like Honda and Toyota are able to do both (relatively speaking)- satisfy the materialist, and push the envelope with powertrain technology.

You're not presenting a good case for the Big 3. Perhaps that was your intent.

Todd
Old Feb 23, 2004 | 08:20 PM
  #96  
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Originally posted by Todd80Z28
I'm curious as to why companies like Honda and Toyota are able to do both (relatively speaking)- satisfy the materialist, and push the envelope with powertrain technology.

You're not presenting a good case for the Big 3. Perhaps that was your intent.

Todd
Actually I think his intent was to make his case against Eric Bryant.
Old Feb 23, 2004 | 08:40 PM
  #97  
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Originally posted by Threxx
turn around and critisize those who appreciate well-made cars with solid and precise engineering inside and out.
I wasn't picking on any one person or even a select group of people, so please don't get all butt-hurt I think that as a society, we make some really ****-poor decisions as to the allocation of our limited resources, and I see it every day. Billions of dollars are spent each year in the industry trying to improve things that, quite honestly, won't make a damn bit of difference 50 years from now, much less 500 years from now, and as an engineer who believes very strongly in the job description that was so wonderfully presented by ProudPony, it's a bit frustrating.


How many of you spend an excessive amount of time and/or money cleaning and/or maintaining your car?
I don't have the time to do that stuff - I'm too busy replacing POS in-tank fuel pumps that don't reach the 70K mark, or replacing brake rotors that warp after a few hard stops, or EGR valves that either clog up or fail to seal up, or swapping out automatic transmissions that don't last 100,000 miles. That sort of stuff presents a cost to society, too. Fix this crap, and I'll start to give a rat's *** about the texture of the leather used on the headrest or the color-matching of the undercoating to the control arm paint.

Seriously, I've been known to tackle more than just a few projects that some would put in the "fanatical" category. But in my case, it's more of an educational experience than anything else.

I'm not looking to deprive anyone of their method of relaxation and personal expression; I just want folks to realize that everything they do has consequences, and that society as a whole has a long ways to go when it comes to this whole capitalism thing.
Old Feb 25, 2004 | 08:21 PM
  #98  
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Originally posted by Eric Bryant
I think that as a society, we make some really ****-poor decisions as to the allocation of our limited resources, and I see it every day. Billions of dollars are spent each year in the industry trying to improve things that, quite honestly, won't make a damn bit of difference 50 years from now, much less 500 years from now, and as an engineer who believes very strongly in the job description that was so wonderfully presented by ProudPony, it's a bit frustrating.
OMG - is that you? Eric? My long-lonst twin brother!!!!

Seriously - you are ABSOLUTELY on the money.
I have not been to the board in days because my company is starting up a new process that I have designed and built all the process equipment for - I am currently installing it for start-up on 3/1/04. In the midst of $127-million worth of new projects and process improvements, I have to say that I am about as dis-satisfied with my job right now as I have been in a long time - because of MANAGEMENT. Y'all got time for an example?

Some of the equipment on this first small project was supposed to be "refurbished", yet make the same product we currently make at the same rates. The original machines were designed and built in 1983, and are still being used. I was given $105k and 2 months to refurb these machines (new bearings and seals, new "wear parts"), and a guard with sound-deadening included. My first step was to point out obvious mechanical wear that was not going to be "repairable" for the money given. I suggested we do a full blown redesign of these machines, and bring them into the 21st century. Get efficiency improvements and quality improvements while we are at it. I estimated $200k to do it and no scheduled delays. I was told "Tuff - here's what you get, you time and your money, now live with it.".
Next, my team and I pointed out that once we take these machines out of service for repair, they must pass OSHA and local safety codes before our state will allow us to put them back into operation - and YES, we are required to be inspected due to emissions and state permitting. With EXTREME griping, I was told to modify ONLY what had to be modified to pass code, but spend no more than necessary and no more time. WTF?!?!
So now I'm deep into design work, and a customer returns a HUGE amount of product (over 2-million pounds of it) to us because of quality problems - oh yeah, THAT was a good day for me. This product was run on the very machines I am about to "refurb". The customer threatens to leave us. Well, NOW the dam breaks, and managers come out of the cracks looking for me...
"What are you doing about this?"
"What have you done to prevent this from happening again?"
"Have you fixed the problems that caused this?" ...and so on. I was RIPE.

With virtually NO TIME left, and already overbudget, I am NOW told to do a full redesign to save the business and keep the customer. I have NO TIME, and NO MONEY to do it, but a promise to cover the additional charges by top management after the fact.
We changed shaft design, cover shape, load and unload configurations, all electronics, monitoring, sensors, and incorporated a servo to replace an old air cylinder on a critical moving part. Our cost has now exceeded $500k for these 10 machines, and we are all groggy-dead tired from working 3 endless weeks at 10-12 hour days.
The results are as follows...
1) The machines make the same basic product they did 30 years ago.
2) They are no faster, but are producing a better quality product with fewer defects.
3) We are @3 weeks late finishing the job (with managements resentful blessing) from the original schedule.
4) We (engineers on my team) are tired, drained, and pissed.
5) My company spent $500k getting a $200k job done.
6) We engineers STILL didn't get to deliver the machine we WANTED TO because of time constraints and money issues.

So we wasted $300k and 3 weeks of lost production because management didn't listen to their skilled advisors, and we still don't have the best equipment possible to do the job. The chiefs were too busy trying to pinch a damn penny and make museum peices produce income for them!

And that's just ONE SMALL EXAMPLE!!!
I have another single project that is budgeted at $80-million, and it's not looking much different.

I see it EVERY DAY. Big business wastes money like it's air, and the recent business models which seek maximum short-term gains as opposed to long-term investments in the future are largely to blame for it. The CEO wants the maximum profit we can get this quarter... period, regardless of long-term effects.



I don't have the time to do that stuff - I'm too busy replacing POS in-tank fuel pumps that don't reach the 70K mark, or replacing brake rotors that warp after a few hard stops, or EGR valves that either clog up or fail to seal up, or swapping out automatic transmissions that don't last 100,000 miles. That sort of stuff presents a cost to society, too. Fix this crap, and I'll start to give a rat's *** about the texture of the leather used on the headrest or the color-matching of the undercoating to the control arm paint.

Seriously, I've been known to tackle more than just a few projects that some would put in the "fanatical" category. But in my case, it's more of an educational experience than anything else.

I'm not looking to deprive anyone of their method of relaxation and personal expression; I just want folks to realize that everything they do has consequences, and that society as a whole has a long ways to go when it comes to this whole capitalism thing.
Similarly, my response is that I do what I can to help out, but I am not a radical or extremist either. Yes, I have some toys, but I don't drive them every day. On nice days, I drive a '93 convertible that has a 4-banger with dual plugs and ignition. It gets 34-35 mpg, and it's exhaust is likely cleaner than an oxygen tube in a hospital. I have several V6 cars/SUVs, and I chose a 20mpg diesel truck to pull my toys instead of a gas-guzzling 8mpg 460.

My family turns off lights and appliances when not in the room. We set our thermostat conservatively. We organize our washing into full loads. We recycle at least 50% of our trash (my 6 y/o thinks it's a cool game), partly because it's the right thing to do, and partly because recycling reduces our trash bill significantly. And so on.

In short, yes, I do sometimes drive a V8 Mustang that doesn't get 100mpg, but I also strive to make conservations everywhere I can. My wife does too, and we are teaching our kid to respect resources as well. I think any engineer worth his metal (and most folks with a good blessing of common sense) should do the same. Once you have had the process of natural resource conversion explained to you clearly, I fail to see how it can't affect your lifestyle to some degree.

Threxx, it's kinda like voting. I myself may not be able to stop the waste of American Industry, but if all of us together make a little effort each, we CAN move that mountain.

Last edited by ProudPony; Feb 25, 2004 at 08:32 PM.
Old Feb 25, 2004 | 09:37 PM
  #99  
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Similarly, my response is that I do what I can to help out, but I am not a radical or extremist either. Yes, I have some toys, but I don't drive them every day. On nice days, I drive a '93 convertible that has a 4-banger with dual plugs and ignition. It gets 34-35 mpg, and it's exhaust is likely cleaner than an oxygen tube in a hospital. I have several V6 cars/SUVs, and I chose a 20mpg diesel truck to pull my toys instead of a gas-guzzling 8mpg 460.

My family turns off lights and appliances when not in the room. We set our thermostat conservatively. We organize our washing into full loads. We recycle at least 50% of our trash (my 6 y/o thinks it's a cool game), partly because it's the right thing to do, and partly because recycling reduces our trash bill significantly. And so on.

In short, yes, I do sometimes drive a V8 Mustang that doesn't get 100mpg, but I also strive to make conservations everywhere I can. My wife does too, and we are teaching our kid to respect resources as well. I think any engineer worth his metal (and most folks with a good blessing of common sense) should do the same. Once you have had the process of natural resource conversion explained to you clearly, I fail to see how it can't affect your lifestyle to some degree.
"Yeah, but you own an old V8 car. Why bother?"
That reads like a cut and paste of something I've said, and the above was the retort. My reply- "WAIT WAIT WAIT. You live in a 3200sq ft, single story house, with a black roof, and no curtains on the west-facing windows, drive a frickin' Land Cruiser, and I'M getting $hit about driving a 24 year old car, that gets 30% better mileage than it did off the showroom floor, 4000 miles/year???? NO NO NO, Sorry."

I can say that I am fortunate. Management at companies I go to listens to me. Seriously- what I say is golden. I have found this at most places I've gone. I cannot explain why (well, sure I can- I give good recommendations, but that's rhetorical ), but I am thankful. I'm a field guy, though, not a "real" engineer (no degree).

You forgot to mention your most precious resource- your own time. You have but a finite amount. Time that must be exchanged for money to pay for your consumption. A waste of resources (e.g. leaving the sliding door open to your porch on a hot summer day, while the AC is running) is a waste of time that you'll NEVER get back. For nothing, really. I value my time enough not to waste it so frivolously.

And, to bring this back around to topic- if everyone thought this way, we wouldn't be worrying about CAFE, or Middle East oil. We wouldn't need it.

Todd
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