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A "pro's" view on engine coatings

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Old Jun 26, 2006 | 12:26 PM
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A "pro's" view on engine coatings

Well.... my effort to stimulate discussion with the quote on rod length didn't generate much traffic, so let's try one on engine coatings.

A sidebar in Chevy High Performance magazine, by Darin Morgan, Reher-Morrison's R&D cylinder head specialist.
Coatings:

How much thermal coatings will increase power depends on how well a motor is designed and built. "In all the testing we've done on our Pro Stock and Comp Eliminator engines, coating the piston crowns and combustion chambers has not proven to be worth lots of power, maybe 6-8HP at most," Darin explains. "However, on an inefficient engine where thermal efficiency is lacking due to poor chamber design, cam selection, or poor inlet charge mixture motion, coatings can help quite a bit and give you 12-15HP." In other words, a poorly designed motor - one with too much cam or too much cross-sectional area - stands to benefit more from coatings than a properly built motor.

There is a big difference between thermal coatings and lubricity coatings. "The Casidium coatings we use on our bearings and wrist pins have really saved us, and we put that stuff on everything. They let you get away with running half the oil that you ran before and allow tightening up the ring package as well."
Old Jun 26, 2006 | 01:53 PM
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Re: A "pro's" view on engine coatings

I would think the first question is to quantify what is considered to be an inefficient engine. When compared to a Pro Stock engine I would think that most lightly modified or even some H/C motors would be considered inefficient when compared. How efficient are most common cam or even H/C selections that eople run, i.e. Hot Cam, CC306, LE1, etc?
Old Jun 26, 2006 | 05:19 PM
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Re: A "pro's" view on engine coatings

Good point I think a lot depends on his definition of efficient.
The other thing is most of us expect to put some street miles on and how do the coatings holdup to that use?
Old Jun 26, 2006 | 05:27 PM
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Re: A "pro's" view on engine coatings

I'm sure his definition of efficient equals SUPER EFFICIENT!
Old Jun 26, 2006 | 05:36 PM
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Re: A "pro's" view on engine coatings

I'm sure it is Are we talking volumetric efficiency or thermal efficiency or do they go hand in hand? If thermal efficiency, I'm sure that a car that runs iron heads with a lower compression would benefit more from coatings as compared to an aluminum headed motor of a proportional compression ratio just because of heat retention, right?
Old Jun 26, 2006 | 05:53 PM
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Re: A "pro's" view on engine coatings

And what about these coated bearings? I mean, are they something you would use in your average street motor? Would they be worth the extra $$$ in something like the average 355 build? (stock crank, better rods, forged pistons) Or are they something for a higher-end more "race-only" setup?
Old Jun 26, 2006 | 06:24 PM
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Re: A "pro's" view on engine coatings

ulakovic22,

I believe you're wrong about the iron head motors. I would tend to think that they are more inclined to thermal efficiency because of their heat retention. It's a basic abidactic principle. I'm sure one of the more knowledgeable members will correct me if i'm wrong.

My $.02

Jeremy
Old Jun 26, 2006 | 06:26 PM
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Re: A "pro's" view on engine coatings

When Darrin talks about the efficency I think he is talking about a lot of things. It's odd but there are things that go on in the intake ports and exhaust ports that will change how much timing a motor needs. The less timing the better, but that is also relative to the stroke and rod length. A F1 motor can take well over 50° at idle, but it's not because of the inefficentcy of the chamber/piston design, it's that there's no stroke in there.

Say if you are running a setup like we commonly run here, the coatings are going to help it more than a Pro Stock motor. Now a old Smog headed setup would benefit even more than a LT setup, since the LT has better chambers, and better thermal properties. Or take something like a Cleveland setup, those things have caverns for ports, bad exhaust ports, bad chambers (even on a 4V 302 head) and compare that to a Yates head which is basically a modern version. The old Cleveland will gain more from coatings.

As for bearing coatings, they are worth it on about anything. If you ever go light on oil, starve the pickup or have a bearing spin they will definately save you money or a motor. Do some digging on coated bearings and a guy called Keith Dorton and see what you come up with. FWIW If I have the time and the budget to coat the bearings in a motor, it's done.

Bret
Old Jun 26, 2006 | 06:27 PM
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Re: A "pro's" view on engine coatings

Jeremy, yes the cast IRON is better but most of the time the chambers are so bad it doesn't help. A new Vortec head would be much better than a smog head, but not as good as a SB2.2 head.

Bret
Old Jun 26, 2006 | 07:10 PM
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Re: A "pro's" view on engine coatings

Originally Posted by marshall93z
I'm sure his definition of efficient equals SUPER EFFICIENT!
Think a Pro-Stocker is SUPER EFFICIENT around town? Or would it barely run?

I used coated bearings this time because I needed a few 10 thousandths to get my clearances where I wanted them. The shop that machined my block said that they get engines back to freshen up with coated bearings where the bearings look like they did when they put them in there. That's the kind of thing I like to hear. I didn't coat my pistons, but they came with some kind of coating already on the tops and a Grafal anti-friction coating on the sides. I think the key to coatings in general, is that the parts are prepped correctly and the coatings are applied right and the heat involved doesn't queer the part. We were experimenting with magnesuim pistons at work with a special coating on them and they seemed to work pretty good without galling. yeah, I guess you could say I am a believer in coatings.
Old Jun 26, 2006 | 09:00 PM
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Re: A "pro's" view on engine coatings

Originally Posted by Kevin Blown 95 TA
Think a Pro-Stocker is SUPER EFFICIENT around town? Or would it barely run?
It depends on your definition of efficiency. In a motor I would say efficiency is how much of the gasoline you burn is turned into HP at the crank.
Old Jun 26, 2006 | 09:35 PM
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Re: A "pro's" view on engine coatings

Originally Posted by jerminator96
It depends on your definition of efficiency. In a motor I would say efficiency is how much of the gasoline you burn is turned into HP at the crank.
If it's race engine, "efficiency" is BMEP (torque per cubic inch), especially at power peak rpm. If you are in an "economy race" like yesterday's (6/25) Cup road race, BSFC becomes as important as BMEP, and perhaps more so. Rumor says Terry Labonte's engine might have had a slightly smaller carb than max allowed. He sure "made gas" the last 55 laps finishing 3rd behind faster, more powerful cars.
Old Jun 26, 2006 | 10:39 PM
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Re: A "pro's" view on engine coatings

Don't you go knocking the 4v Cleveland motors, I'll take some offense...I think LR might too.


Old Jun 27, 2006 | 01:53 PM
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Re: A "pro's" view on engine coatings

Nah, with a lot of brazing and epoxy those heads are worth something!

Bret
Old Jun 27, 2006 | 05:46 PM
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Re: A "pro's" view on engine coatings




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