Routed my LT1 ECM harness behind my 3rd gen dash
Routed my LT1 ECM harness behind my 3rd gen dash
I posted this on thirdgen.org and figured I'd copy it over to here since this is where I get most of my LT1 related info and I want to give back a little. So here goes:
I've read some threads on this and never saw definitive pictures of it being done. Many said it wouldn't reach, but I decided to try it out myself and made it work. Here are the step my step pictures:
I decided to use an existing hole in the firewall and enlarge it to run the ECM harness through. The hole is just below the non-ac heater box that I have. I'm not sure if it was originally used for my a/c heater box or if it was for some other option that my vehicle didn't have

from the dash side:

I used a 1 3/4" hole saw. I had trouble keeping it lined up because I had the auger inside the existing hole. I went slowly and it didn't take long to break though.

engine side (after cleaning up the cut with a drum sander):

I found that it was easier to feed the harness through if i separated the top plastic piece from each of the four connectors.

here it is passed through on the dash side:

I couldn't find a large enough grommet in any stores, so I ended up using the stock LT1 grommet that was used for the C210,C220, and c230 connectors. I cut it open so I had a shot in hell of getting the larger ECM connectors through it:

It's good this grommet can stretch because it took some work to roll it over each connector:

Here it is all put together with the ECM attached:

And the whole reason for this work... a nice clean engine bay where the wires will be tucked under the heater box:

What's left to do is to mount the ECM in place behind the dash. I'm expecting to fabricate a mount for it that attaches to the black plate behind the fan motor. I won't do that until I get the dash back into the car though. I had my dash out for other reasons, and I would expect that this work can be done with all the dash and HVAC stuff installed. I'd suggest that someone try using a 1 1/2" hole saw because the grommet is a little loose in the 1 3/4" hole. I'm going to put one or two layers of tape around the inside diameter of the hole to get a tighter fit on the grommet.
So I'm just here to share with everyone that it CAN be done and looks very clean! I see no reason why this wouldn't work for an LS1 swap also.
I've read some threads on this and never saw definitive pictures of it being done. Many said it wouldn't reach, but I decided to try it out myself and made it work. Here are the step my step pictures:
I decided to use an existing hole in the firewall and enlarge it to run the ECM harness through. The hole is just below the non-ac heater box that I have. I'm not sure if it was originally used for my a/c heater box or if it was for some other option that my vehicle didn't have

from the dash side:

I used a 1 3/4" hole saw. I had trouble keeping it lined up because I had the auger inside the existing hole. I went slowly and it didn't take long to break though.

engine side (after cleaning up the cut with a drum sander):

I found that it was easier to feed the harness through if i separated the top plastic piece from each of the four connectors.

here it is passed through on the dash side:

I couldn't find a large enough grommet in any stores, so I ended up using the stock LT1 grommet that was used for the C210,C220, and c230 connectors. I cut it open so I had a shot in hell of getting the larger ECM connectors through it:

It's good this grommet can stretch because it took some work to roll it over each connector:

Here it is all put together with the ECM attached:

And the whole reason for this work... a nice clean engine bay where the wires will be tucked under the heater box:

What's left to do is to mount the ECM in place behind the dash. I'm expecting to fabricate a mount for it that attaches to the black plate behind the fan motor. I won't do that until I get the dash back into the car though. I had my dash out for other reasons, and I would expect that this work can be done with all the dash and HVAC stuff installed. I'd suggest that someone try using a 1 1/2" hole saw because the grommet is a little loose in the 1 3/4" hole. I'm going to put one or two layers of tape around the inside diameter of the hole to get a tighter fit on the grommet.
So I'm just here to share with everyone that it CAN be done and looks very clean! I see no reason why this wouldn't work for an LS1 swap also.
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chevroletfreak
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