LT1 Based Engine Tech 1993-1997 LT1/LT4 Engine Related

Fan Fuse keeps blowing..... HELP!

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Old 02-07-2004, 11:16 PM
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Unhappy Fan Fuse keeps blowing..... HELP!

The fan fuse (under the hood) keeps blowing on me and then my car starts to overheat.... It is only this fuse and no other. I know it has to be something in the wiring but i know that if i take it anywhere the guys in the shop will sit around and scratch their heads while they spend my money doing nothing.... I was wondering if anybody could tell me what to look for or what would be causing this.... Throwing codes 77(fan), 83(reverse inhibit), 84(skipt shift)... They are all linked on the same fuse so when i replace the fuse the codes go away.... until the fuse blows AGAIN.... HELP!!!


Chris
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Old 02-08-2004, 12:09 AM
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That fuse powers:

O2 sensors
reverse lock out solenoid
skip shift solenoid
EVAP solenoid
EGR solenoid
fans

The most common thing I have seen that causes the fuse to blow is a burned and grounding out O2 harness wire. I would check that first. People with headers seem to be more vulnerable.
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Old 02-08-2004, 01:10 AM
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Originally posted by shoebox
That fuse powers:

O2 sensors
reverse lock out solenoid
skip shift solenoid
EVAP solenoid
EGR solenoid
fans

The most common thing I have seen that causes the fuse to blow is a burned and grounding out O2 harness wire. I would check that first. People with headers seem to be more vulnerable.
Yup what he said. I have had my o2 wires melt and burn that fuse.. Also one time my belt started to tear and the fan yanked a string of the belt into the fan motor and caused the fan to not spin causing the motor to overload and burn that fuse as well.
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Old 02-08-2004, 10:28 PM
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Originally posted by shoebox
That fuse powers:

O2 sensors
reverse lock out solenoid
skip shift solenoid
EVAP solenoid
EGR solenoid
fans

The most common thing I have seen that causes the fuse to blow is a burned and grounding out O2 harness wire. I would check that first. People with headers seem to be more vulnerable.


Thanks.... Ill check it tomorrow when i have the time.... Anything else you can think of just in case that isnt it??? How do i see if its "grounded"?
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Old 02-08-2004, 10:35 PM
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if any part of the wire is shorted to a ground, or grounded, it simply means that the wire itself (metallic conductor core, under the insullation) is touching some sort of metal, as in the 02 wires melting through the plastic insullator and the metal wire touching your exhaust pipe. You most likely have some wire shorting to ground somewhere like this. Hope this helps. J-Bird
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Old 02-09-2004, 12:21 AM
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Originally posted by jbird
if any part of the wire is shorted to a ground, or grounded, it simply means that the wire itself (metallic conductor core, under the insullation) is touching some sort of metal, as in the 02 wires melting through the plastic insullator and the metal wire touching your exhaust pipe. You most likely have some wire shorting to ground somewhere like this. Hope this helps. J-Bird
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Hey thanks alot.
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Old 02-09-2004, 12:40 AM
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You're more than welcome. Just hope it helps you out a little.
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Old 02-18-2004, 05:27 PM
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Originally posted by shoebox
That fuse powers:

O2 sensors
reverse lock out solenoid
skip shift solenoid
EVAP solenoid
EGR solenoid
fans

The most common thing I have seen that causes the fuse to blow is a burned and grounding out O2 harness wire. I would check that first. People with headers seem to be more vulnerable.
Ok i traced all 02 wires, fan wires, and wires from the tranny and i dont see any grounded and or exposed wires........ Any other ideas? I have gone thru like 20 fuses in 2 weeks, sometimes the fuse lasts 2 minutes, sometimes it lasts 2 days..... WTF?! HELP!!!! The biggest deal is that it makes my car overheat.....
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Old 02-18-2004, 05:44 PM
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Does it happen when one of the fans is on? Maybe a fan is bad and pulling too much current.
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Old 02-19-2004, 05:27 AM
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Originally posted by shoebox
Does it happen when one of the fans is on? Maybe a fan is bad and pulling too much current.

Is that a possibility? Has that happened before? IF so how do i test it....... Just replace the fans?
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Old 02-19-2004, 07:21 AM
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Do you still have the Air pump on the car? I kept blowing the A/P FAN fuse and figured out it was the A/P locked up blowing fuses.
Just an idea. Just unplug both connections on the A/P. It wont cause a code to pop!
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Old 02-19-2004, 05:38 PM
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No airpump removed when the headers went on last summer..... Any other ideas???
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Old 02-19-2004, 07:32 PM
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Now its blowing the fuse as soon as i put it in........ I really dont want to take it anywhere because they are just going to sit around and scratch their heads while they charge me out the *** to fix it....
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Old 02-19-2004, 08:10 PM
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If its the fan fuse, there was a bulliten out on it. The fix is to replace the wire with the next larger gage and move up to a 25 amp. This is common in the problem in the winter month.
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Old 02-19-2004, 08:21 PM
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Originally posted by Zjoker
If its the fan fuse, there was a bulliten out on it. The fix is to replace the wire with the next larger gage and move up to a 25 amp. This is common in the problem in the winter month.
Actually the TSB is for the air pump fuse blowing, not the fan fuse..
See:
http://web.archive.org/web/200111080.../63-65-02.html
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