LT1 Based Engine Tech 1993-1997 LT1/LT4 Engine Related

Cylinder Head misconceptions . . .

Thread Tools
 
Search this Thread
 
Old Dec 3, 2005 | 11:59 AM
  #106  
LT4POWR's Avatar
Registered User
 
Joined: Aug 2000
Posts: 586
From: Oklahoma City, OK
Re: Cylinder Head misconceptions . . .

Originally Posted by IllusionalTA
So when's this gonna be a sticky so i won't have to dig to find it????
It’ll probably never be a sticky because some people on this board can’t seem to quit bashing other people. It’s seriously getting old. Almost every cam thread turns into a LE/BRE vs Joe O cheerleading competition, and every head thread turns into a LE vs Ai battle.
Old Dec 3, 2005 | 12:38 PM
  #107  
jerrysta's Avatar
Registered User
 
Joined: Sep 2005
Posts: 268
Re: Cylinder Head misconceptions . . .

They are all good and so is the guy doing my heads.


There IS more than one guy or company that knows how to make a cylinder head flow.

Allow us to soak in the education and quit bickering. I would think all of you guys bring some value to the table.
Old Dec 3, 2005 | 01:38 PM
  #108  
jkipp84's Avatar
Registered User
 
Joined: Dec 2001
Posts: 1,519
From: High Orbit
Re: Cylinder Head misconceptions . . .

Sometimes you gotta take the bad with the good..

I think it should be a sticky, there's great info here.
Old Dec 3, 2005 | 03:51 PM
  #109  
IllusionalTA's Avatar
Registered User
 
Joined: Jun 2000
Posts: 1,542
From: Long Island, NY ; Norfolk, VA
Re: Cylinder Head misconceptions . . .

Wonder if they can cleanse it of the bashing.. From my POV i'm not using either to do my heads but value both's opinon, as well as brett's as he's always answered all my question and lit the spark under my *** to get some "ok" 23 deg heads..
Old Dec 3, 2005 | 08:34 PM
  #110  
Mindgame's Avatar
Registered User
 
Joined: Nov 2001
Posts: 2,985
From: In a house by the bay
Red face Re: Cylinder Head misconceptions . . .



I love the Roadrunner stuff, lol.


Originally Posted by 1racerdude
I could give a rat's *** about how it works,they prevent me from working up builds on paper and they are pretty close to my figuring.
Well, well... you actually do "figuring" LR. I haven't ever seen you post any figuring you didn't get from your program so maybe you can set the record straight here...

I have a valve, 2.02" in diameter. At .500" lift the flow (28" H2O) is 260 cfm. What is the discharge coefficient gonna be for the rest of my figurin'?

Pie are round and cornbread are what again?????

Time to put up or... well you know the rest.

For the rest of you, we'll move on to a technical discussion once we can figure out who needs to stay out of the frying pan.

-Mindgame
Old Dec 3, 2005 | 08:45 PM
  #111  
blackz97's Avatar
Registered User
 
Joined: Jan 2004
Posts: 329
Re: Cylinder Head misconceptions . . .

Does the frying pan work good at low/mid lift? where can i get one?

Steve
Old Dec 3, 2005 | 09:25 PM
  #112  
Mindgame's Avatar
Registered User
 
Joined: Nov 2001
Posts: 2,985
From: In a house by the bay
Arrow Re: Cylinder Head misconceptions . . .

To move this thread closer to it's original intent.... guys who are interested in porting or just understanding it better should check out this thread,

http://64.65.63.61/forums/showthread...=368633&page=4

And especially this post,

http://64.65.63.61/forums/showpost.p...6&postcount=49

The airflow velocity stuff (to me) is very important as it correlates directly with volumetric efficiency. If we could get the "pros" to talk on that subject then I'd be all ears. I know what the few people I deal with are striving for and I know what most of the airflow theory prescribes. Would like to know how some of these other guys are applying the theory though.

-Mindgame
Old Dec 4, 2005 | 03:11 AM
  #113  
1racerdude's Avatar
Banned
 
Joined: May 2003
Posts: 6,661
From: LA (lower Alabama)
Re: Cylinder Head misconceptions . . .

Originally Posted by Mindgame


I love the Roadrunner stuff, lol.




Well, well... you actually do "figuring" LR. I haven't ever seen you post any figuring you didn't get from your program so maybe you can set the record straight here...

I have a valve, 2.02" in diameter. At .500" lift the flow (28" H2O) is 260 cfm. What is the discharge coefficient gonna be for the rest of my figurin'?

Pie are round and cornbread are what again?????

Time to put up or... well you know the rest.

For the rest of you, we'll move on to a technical discussion once we can figure out who needs to stay out of the frying pan.

-Mindgame

OK I'm putting up.
I am by no means a fluid dynamics engineer but I get buy. MG I generally charge for this type of service but I will do it JUST cause ya are a good guy.


"I have a valve, 2.02" in diameter. At .500" lift the flow (28" H2O) is 260 cfm. What is the discharge coefficient gonna be for the rest of my figurin"

Well by my figurin your discharge coeffient is .562 ya got a effective flow area of 1.781 and a actual flow area of 3.171.(didn't know wether ya wanted the "ideal"or "actual" figurin) Not a bad head

Time to put up or... well you know the rest.










Damn man if ya keep doing that ya gonna hurt yoself
Old Dec 4, 2005 | 08:48 AM
  #114  
FASTFATBOY's Avatar
Banned
 
Joined: Jan 2002
Posts: 1,935
From: Mobile, Ala..USA
Re: Cylinder Head misconceptions . . .

Here is a MOST excellent, jam up thread also for you "readers" ,that includes me.

http://ls1tech.com/forums/showthread.php?t=416169



David
Old Dec 4, 2005 | 09:24 AM
  #115  
Denny McLain's Avatar
Registered User
 
Joined: Jul 2001
Posts: 752
From: Double Oak TX
Re: Cylinder Head misconceptions . . .

Originally Posted by LT4POWR
It’ll probably never be a sticky because some people on this board can’t seem to quit bashing other people. It’s seriously getting old. Almost every cam thread turns into a LE/BRE vs Joe O cheerleading competition, and every head thread turns into a LE vs Ai battle.
Still Trying to figure out if this was a good thread or not. Enjoyed the technical aspect but was a little disappointed in the gamesmanship that parts of it turned into.

I will say this……. Lloyd is one of the nicest individuals anyone could possibly ever meet and I’ll bet the people at AI along with everyone else whom contributed are probably also.

Amazing how keyboards say things that people one on one never would. Still the best and most imformative board going.
Old Dec 5, 2005 | 12:38 PM
  #116  
Mindgame's Avatar
Registered User
 
Joined: Nov 2001
Posts: 2,985
From: In a house by the bay
Thumbs up Re: Cylinder Head misconceptions . . .

Originally Posted by 1racerdude
OK I'm putting up.
I am by no means a fluid dynamics engineer but I get buy. MG I generally charge for this type of service but I will do it JUST cause ya are a good guy.


"I have a valve, 2.02" in diameter. At .500" lift the flow (28" H2O) is 260 cfm. What is the discharge coefficient gonna be for the rest of my figurin"

Well by my figurin your discharge coeffient is .562 ya got a effective flow area of 1.781 and a actual flow area of 3.171.(didn't know wether ya wanted the "ideal"or "actual" figurin) Not a bad head
Not a bad head but not great either.

BTW, you should show your work.

And just for that, I won't charge you for explaining HOW the program works LR.

Ok, for the technical side of this discussion. Those of you who got the mean mach paper I mentioned will see that the the discharge coefficient is used for the Mean Mach calculation. This is the formula EAP uses to calculate this. A discharge coefficient is simply a mathematical respresentation showing how efficient a given area is at moving air. In the example above, the port is ~56% efficient. The closer we get to 100% of theoretical flow, the better the efficiency.

When LR shows the work you will see how the numbers are derived.

Taylor draws a direct parallel between Mach speed and volumetric efficiency. Depending on the port, Taylor and countless others have shown that port choke will occur somewhere between .5-.6 Mach. If you look at a head flown at 28" of H2O then this correlates with ~260-340 feet/second. You'd need a pitot probe to check this but from what I've gathered, at 340-350 ft/sec TQ starts to fall off rapidly in a live engine.

The point in pushing the Mach to the highest speed the port can endure without choking is to maximize volumetric efficiency. If the air speed is high enough (inertia is high) then the cylinder continues to fill even as the piston moves away from BDC. This is called "inertial supercharging" and is the principle behind achieving a volumetric efficiency greater than 100%. On the other hand, if the air velocity is low (inertia is low) the charge may not produce as much "fill" or may revert back up the port. This is why overly large ports with low velocity are sluggish at low engine speeds.

If I run the calcs on some of the really good stuff I've seen, I end up with numbers like...

3.1, 3.8, 4.6
3.5, 4.2, 5.0
3.8, 4.6, 5.4

Calculate enough of these out and you'll see that the MEAN is right in the 4.2 range just as stated. If you don't know the definition of Mean in mathematical terms, well I'll throw you a bone.... it's the "average".

Just a little backrgound on how a program like EAP works and what the output actually IS.

-Mindgame
Old Dec 5, 2005 | 01:10 PM
  #117  
thesoundandthefury's Avatar
Registered User
 
Joined: Aug 2005
Posts: 862
From: Columbus, IN
Re: Cylinder Head misconceptions . . .

Just out of curiosity, how much does cylinder displacement/stroke/piston speed factor into determining real world mach #'s? Is this something that a flow bench can compensate for or does it basically come down to guesstimates? Or does it even matter?

I'm trying to get an idea if there would be any difference in how a head would "behave" if you bolted it on a (350 main) 3.875" stroke 396 vs. something like a (400 main) 3.25" stroke 358 with longer rods, with otherwise identical valvetrains.

("Behave"= will mach numbers vary?)
Old Dec 5, 2005 | 03:43 PM
  #118  
1racerdude's Avatar
Banned
 
Joined: May 2003
Posts: 6,661
From: LA (lower Alabama)
Re: Cylinder Head misconceptions . . .

Originally Posted by Mindgame
Not a bad head but not great either.

BTW, you should show your work.

And just for that, I won't charge you for explaining HOW the program works LR.

Ok, for the technical side of this discussion. Those of you who got the mean mach paper I mentioned will see that the the discharge coefficient is used for the Mean Mach calculation. This is the formula EAP uses to calculate this. A discharge coefficient is simply a mathematical respresentation showing how efficient a given area is at moving air. In the example above, the port is ~56% efficient. The closer we get to 100% of theoretical flow, the better the efficiency.

When LR shows the work you will see how the numbers are derived.

Taylor draws a direct parallel between Mach speed and volumetric efficiency. Depending on the port, Taylor and countless others have shown that port choke will occur somewhere between .5-.6 Mach. If you look at a head flown at 28" of H2O then this correlates with ~260-340 feet/second. You'd need a pitot probe to check this but from what I've gathered, at 340-350 ft/sec TQ starts to fall off rapidly in a live engine.

The point in pushing the Mach to the highest speed the port can endure without choking is to maximize volumetric efficiency. If the air speed is high enough (inertia is high) then the cylinder continues to fill even as the piston moves away from BDC. This is called "inertial supercharging" and is the principle behind achieving a volumetric efficiency greater than 100%. On the other hand, if the air velocity is low (inertia is low) the charge may not produce as much "fill" or may revert back up the port. This is why overly large ports with low velocity are sluggish at low engine speeds.

If I run the calcs on some of the really good stuff I've seen, I end up with numbers like...

3.1, 3.8, 4.6
3.5, 4.2, 5.0
3.8, 4.6, 5.4

Calculate enough of these out and you'll see that the MEAN is right in the 4.2 range just as stated. If you don't know the definition of Mean in mathematical terms, well I'll throw you a bone.... it's the "average".

Just a little backrgound on how a program like EAP works and what the output actually IS.

-Mindgame

What didn't ya think I knew that EAP gives the discharge coefficient?
The thing is it uses the 137CFM/SqIn constant.
The figures in my figurin were using the 146CFM/SqIn constant.
The 146 is more in line with the present thinking of the pro's.

Dude I ain't teaching school. Never have turned in my scratch pad just the answers
I got the right answer do I get a gold star.

Last edited by 1racerdude; Dec 5, 2005 at 04:10 PM.
Old Dec 5, 2005 | 04:22 PM
  #119  
1racerdude's Avatar
Banned
 
Joined: May 2003
Posts: 6,661
From: LA (lower Alabama)
Re: Cylinder Head misconceptions . . .

Originally Posted by thesoundandthefury
Just out of curiosity, how much does cylinder displacement/stroke/piston speed factor into determining real world mach #'s? Is this something that a flow bench can compensate for or does it basically come down to guesstimates? Or does it even matter?

I'm trying to get an idea if there would be any difference in how a head would "behave" if you bolted it on a (350 main) 3.875" stroke 396 vs. something like a (400 main) 3.25" stroke 358 with longer rods, with otherwise identical valvetrains.

("Behave"= will mach numbers vary?)

What you are considering "long rod" is 5.7-6.0. There is not enough difference to matter. Now if it where 5.7 to 6.5 it will make a difference and the 5.7 will win on the suction deal and getting the air column in the cyl. IMO the MACH numbers are a guess unless ya measure it on a engine dyno with your particular set up. That hasen't been done much if at all.I have been told if ya wanted to get into a big R&D program on the subject ya could install pedot tubes or static pressure caps in a intake to measure it.
Old Dec 5, 2005 | 06:35 PM
  #120  
thesoundandthefury's Avatar
Registered User
 
Joined: Aug 2005
Posts: 862
From: Columbus, IN
Re: Cylinder Head misconceptions . . .

Originally Posted by 1racerdude
What you are considering "long rod" is 5.7-6.0. There is not enough difference to matter. Now if it where 5.7 to 6.5 it will make a difference and the 5.7 will win on the suction deal and getting the air column in the cyl. IMO the MACH numbers are a guess unless ya measure it on a engine dyno with your particular set up. That hasen't been done much if at all.I have been told if ya wanted to get into a big R&D program on the subject ya could install pedot tubes or static pressure caps in a intake to measure it.
I think the longest rod you can stuff into a zero decked 400 block with a 3.25" stroke is 6.350." Are you saying the 5.7" rod will produce more suction on the 3.25" stroke crank or the 3.875" stroke?



All times are GMT -5. The time now is 05:20 AM.