Advanced Tech Advanced tech discussion. Major rebuilds, engine theory, etc.
HIGH-END DISCUSSION ONLY - NOT FOR GENERAL TECH INFO

piston weight question

Thread Tools
 
Search this Thread
 
Old 06-28-2007, 02:40 PM
  #1  
Registered User
Thread Starter
 
MichiganSkip's Avatar
 
Join Date: Jul 2000
Location: Three Oaks MI
Posts: 993
piston weight question

How does one remove 3 grams of piston weight? That's about a third of a sheet of paper according to my scale
MichiganSkip is offline  
Old 06-28-2007, 02:41 PM
  #2  
Banned
 
mdacton's Avatar
 
Join Date: Oct 2006
Location: Goochland, Va.
Posts: 4,974
I think its around 3 paper clips
mdacton is offline  
Old 06-28-2007, 03:06 PM
  #3  
Registered User
 
jerminator96's Avatar
 
Join Date: Nov 2004
Location: Raleigh, NC
Posts: 1,375
That's a heck of a piece of paper if it weighs 9 grams

I'm with mdacton, it's about 3 paper clips worth of metal. Shave it off evenly and weigh it periodically to make sure you don't take off too much.
jerminator96 is offline  
Old 06-28-2007, 07:03 PM
  #4  
Registered User
 
BlackDog's Avatar
 
Join Date: Jun 2002
Location: LakeLand, Florida
Posts: 660
Correct me if I'm wrong, but don't you weigh the piston with the wrist pin and remove the weight from the inner portion of the wrist pin.
BlackDog is offline  
Old 06-28-2007, 07:16 PM
  #5  
Banned
 
mdacton's Avatar
 
Join Date: Oct 2006
Location: Goochland, Va.
Posts: 4,974
Originally Posted by BlackDog
Correct me if I'm wrong, but don't you weigh the piston with the wrist pin and remove the weight from the inner portion of the wrist pin.
yep
mdacton is offline  
Old 06-28-2007, 10:11 PM
  #6  
Registered User
 
captaindbol's Avatar
 
Join Date: Nov 2004
Location: La Porte, TX
Posts: 377
Originally Posted by BlackDog
Correct me if I'm wrong, but don't you weigh the piston with the wrist pin and remove the weight from the inner portion of the wrist pin.
My shop and all the other machinists I know use a vertical mill and a ball nose endmill to remove weight from the underside of the piston. Good wrist pins are not going to vary in weight so it is just a matter of matching pistons to the lightest one of the set. For those doing it that way, what is the procedure for fixturing and removing three grams from the inside of a tool steel or casidium/dlc coated wrist pin?
captaindbol is offline  
Old 06-28-2007, 10:43 PM
  #7  
Banned
 
mdacton's Avatar
 
Join Date: Oct 2006
Location: Goochland, Va.
Posts: 4,974
3 grams......its such a small amount



You don't want to know how I do it.......shadetree
mdacton is offline  
Old 06-28-2007, 11:40 PM
  #8  
Banned
 
SStrokerAce's Avatar
 
Join Date: Oct 2002
Posts: 6,518
Why are you asking? Are your pistons not within 3g?
SStrokerAce is offline  
Old 06-29-2007, 06:43 AM
  #9  
Registered User
Thread Starter
 
MichiganSkip's Avatar
 
Join Date: Jul 2000
Location: Three Oaks MI
Posts: 993
Originally Posted by SStrokerAce
Why are you asking? Are your pistons not within 3g?
They are within 3 grams of each other but I thought they were supposed to be close to 0. When I measured themeach on my scale they were within 3 of each other. about half were right on, 2 were within 1 and two were within 3.
MichiganSkip is offline  
Old 06-29-2007, 07:47 AM
  #10  
Moderator
 
rskrause's Avatar
 
Join Date: Dec 1969
Location: Buffalo, New York
Posts: 10,745
What brand of piston? They should be in a weight matched set with ~1g variation. Did you "mix-n-match"?

Rich
rskrause is offline  
Old 06-29-2007, 02:51 PM
  #11  
Registered User
Thread Starter
 
MichiganSkip's Avatar
 
Join Date: Jul 2000
Location: Three Oaks MI
Posts: 993
Originally Posted by rskrause
What brand of piston? They should be in a weight matched set with ~1g variation. Did you "mix-n-match"?

Rich
TRW SpeedPro L2256F30 Bought new and the box was sealed from the factory with a sticker that said "Matched Set"
MichiganSkip is offline  
Old 07-01-2007, 10:40 AM
  #12  
Registered User
 
Blownbird355's Avatar
 
Join Date: Mar 2001
Location: Huntington, W.V. 25701
Posts: 564
re

just round off the sharp points on the underside of the piston.
Blownbird355 is offline  
Old 07-01-2007, 11:56 AM
  #13  
Banned
 
SStrokerAce's Avatar
 
Join Date: Oct 2002
Posts: 6,518
Few things here....

1. I've yet to see a piston that is 100% ready to go out of the box yet. Good article by Larry Widmer here on how they are not ready out of the box. http://www.theoldone.com/articles/en...ppistons1.html

2. You need to start looking at this in terms of percentage differences here if you have a 700g BBC Dome then 3g's is basically nothing. Now a 350g ultralightweight SBC piston it's a larger difference. Still under .5-.6% is dam close.

3. Depends on the quality of piston you are looking at here. A shelf KB piston for a SBC that is easliy acceptable for what you are getting, hell I've had custom Wiesco's that I ordered to my spec be 2g+ different from one another.

4. HOW GOOD IS YOUR BALANCE GUY ANYWAYS? 3g's might sound like a lot but different people doing the balance work might find that and some might not.

5. How good is your scale? I use a digital scale accurate down to .1g for finding a part's mass. A scale working in the 1g accuracy range is not going to help when it's accuracy is a 1/3rd of your difference.

6. Do you really know the best place to take mass out of the piston without weakening the structure of the piston? Some pistons that's easy, on others not at all.

Here is a good of example of not easy: http://usera.imagecave.com/sstrokera...coPistons5.JPG

Those pistons were within 2g probably on a sub 500g mass as they came to me. I still had to take 25g out of each dome to get them where they needed to be (but I ordered them that way) I wasn't worried about getting them closer in mass but worried about getting the dome shapes the same and equal volume. This is in a motor that has to take 900+hp and 5000+ ft/sec piston speed. Someplace that worrying about balance and strength is more important than a street motor. Even on the extreme end of street motors a 396 going 6500rpm is only 4200ft/sec, that's a 20%+ gain in speed but the forces are 50%+ higher!

Basically what I'm saying is either way, I wouldn't worry too much about 3g for what your most likely using it for. Spend that timing making sure the cam is degreed in correctly, or the bearing clearance is correct.

Bret
SStrokerAce is offline  
Old 07-07-2007, 10:19 AM
  #14  
Registered User
Thread Starter
 
MichiganSkip's Avatar
 
Join Date: Jul 2000
Location: Three Oaks MI
Posts: 993
Originally Posted by SStrokerAce

Basically what I'm saying is either way, I wouldn't worry too much about 3g for what your most likely using it for. Spend that timing making sure the cam is degreed in correctly, or the bearing clearance is correct.

Bret
Thank you! I appreciate your time explaining what you believe. Most people on here seem to "cut-n-paste" . I've always respected your opinions. And your right, for what I'm doing I think 3 grams won't matter and the machine shop will compensate. Like I stated earlier, the 3 grams on my digital scale amounted to the brown coated paper that came in the box of pistons. As heavy as these pistons are, they are one choice given for the class I'm building the engine for, and when it's all done I'll most likely get flamed for running stock untouched heads and stock rockers too.
MichiganSkip is offline  
Old 07-11-2007, 09:22 PM
  #15  
Registered User
 
ws6transam's Avatar
 
Join Date: Dec 1998
Location: Haslett, Michigan
Posts: 2,161
When I weight matched my Lunati's I tried getting them to within .05 grams of each other on a pharmacists's scale. The extra mass, which amounted to about +1 gram on the heaviest one, came not from the wrist pin but from the wrist pin beam itself, inside the piston. It was in essence a rectangle when it started, and I turned it into a "D" on the end, toward the bottom of the skirt. I wish I had a picture to show you, but I can't find it. I used a die grinder with a sand paper roll to do the job as a carbide takes off too much material way too fast for this application.
ws6transam is offline  


Quick Reply: piston weight question



All times are GMT -5. The time now is 03:29 AM.