Advanced Tech Advanced tech discussion. Major rebuilds, engine theory, etc.
HIGH-END DISCUSSION ONLY - NOT FOR GENERAL TECH INFO

How bad do Copper Head Gaskets leak on the street for a daily driver

Thread Tools
 
Search this Thread
 
Old 12-15-2006, 12:47 PM
  #1  
Registered User
Thread Starter
 
Wild1's Avatar
 
Join Date: Oct 2002
Location: Orange Kounty, Kalifornia
Posts: 2,277
How bad do Copper Head Gaskets leak on the street for a daily driver

I've researched conflicting information regarding copper head gaskets for an LT1 Gen II.

Cons:
- Always leak
- Different metals expand differently
- Over time the copper will electrolysize (sp?) to the aluminum heads

Pros:
- Ring the heads and they will never leak
- Lightly coat the copper head gasket with Hylomar

Your thoughts?

Thanks
Wild1 is offline  
Old 12-15-2006, 12:50 PM
  #2  
Registered User
 
amean94ta's Avatar
 
Join Date: Jul 2003
Location: pa
Posts: 1,991
never had a problem on our old 1800 hp rail
amean94ta is offline  
Old 12-15-2006, 01:21 PM
  #3  
Moderator
 
rskrause's Avatar
 
Join Date: Dec 1969
Location: Buffalo, New York
Posts: 10,745
It may be possible to make them work, but what is the upside? If you have extreme cylinder pressures and a good hi-performance "conventional" gasket (eg. FelPro) isn't enough you can go with an MLS gasket. They are a little finicky, but nothing like copper. I'm am curious why you are thinking of copper? We use them on my buddys alcohol blown hemi due to strength considerations but that is a dry block. I have never seen them fully seal on a wet block - there is always some seepage. I guess if you did everything totally meticulously it might work.

Rich
rskrause is offline  
Old 12-15-2006, 03:17 PM
  #4  
Registered User
Thread Starter
 
Wild1's Avatar
 
Join Date: Oct 2002
Location: Orange Kounty, Kalifornia
Posts: 2,277
The goal was to get the quench into the sweet spot 0.035 - 0.045. I'll be pulling my heads soon and check the deck height, but I understand stock decks on an LT1 typically are 0.025.

0.025" on the deck, plus
+ 0.016" on the copper head gasket, equals
0.041" for quench

I was only planning on pulling the heads. The best option would be to pull the block too and deck the bottom end to 0.00" and get a 0.039" Felpro. But I really don't want to strip the block... then I figure I'll upgrade the crank, pistons, rods... then I'll be out another $3,000.

This project was only a head & cam upgrade but it seems I may have to go further.
------------------------------------------------

It's odd how asking questions brings up more questions but here's another:
Quench = Deck height + Gasket thickness

The idea is to get the valve within 0.035" - 0.045" to the piston head for turbulance. But there is no factor for milling the head. If a head is milled 0.010 or 0.060, the valve will be closer to the piston head in the latter. Right? As the deck of the head is slowly removed then that brings the valves closer to interference which should affect quench.
Wild1 is offline  
Old 12-16-2006, 10:37 AM
  #5  
Registered User
 
mpayne's Avatar
 
Join Date: Jun 2000
Location: Texas
Posts: 89
I thought the idea was to get the piston a certain distance to the combustion chamber.

And I don't think quench is critical enough to take the bottom end apart to deck the block.
mpayne is offline  
Old 12-16-2006, 12:06 PM
  #6  
Registered User
 
mpayne's Avatar
 
Join Date: Jun 2000
Location: Texas
Posts: 89
I think you can use an Impala head gasket that is .028-.029" thick. It would get it a little closer to optimum quench.
mpayne is offline  
Old 12-16-2006, 04:42 PM
  #7  
Registered User
Thread Starter
 
Wild1's Avatar
 
Join Date: Oct 2002
Location: Orange Kounty, Kalifornia
Posts: 2,277
I saw a Mr. Gasket for the LT1 that was a bit thinner.

MRG-5716 Mr. Gasket Ultra-Seal Head Gaskets
Head Gaskets, Ultra Seal, 4.100 in. Bore, .026 in. Compressed Thickness, Chevy, Small Block LT1, Pair
Wild1 is offline  
Old 12-16-2006, 05:11 PM
  #8  
Registered User
 
Kevin97ss's Avatar
 
Join Date: Aug 2001
Location: Central NJ USA
Posts: 305
You can get MLS gaskets with any thickness center shim plate, just not sure if they make LT1 specific gaskets.


Kevin
Kevin97ss is offline  
Old 12-17-2006, 12:55 PM
  #9  
Registered User
 
MachinistOne's Avatar
 
Join Date: May 2004
Location: Bay Area, CA
Posts: 2,001
SCE Titan ICS gaskets work perfectly on the street, never have seen them leak.
MachinistOne is offline  
Old 12-17-2006, 01:16 PM
  #10  
Registered User
Thread Starter
 
Wild1's Avatar
 
Join Date: Oct 2002
Location: Orange Kounty, Kalifornia
Posts: 2,277
The Titan ICS has a bore of 4.060 and a compressed height of .043. That would be perfect once a block is decked. Without a decked block, the shortest reliable gasket seems to be the impala .029. There is a MLS at Summit Racing with an .026, but for .003 I would seem to be better with an Impala head gasket.

I searched Summit Racing for an Impala Head gasket and they do not list one for an LT1.

Also, I searched the Fel-Pro / Federal Mogul website and they didn't have any part numbers.

What is the P/N on the Impala gasket .029? Is it a GM part?

Last edited by Wild1; 12-17-2006 at 01:31 PM.
Wild1 is offline  
Old 12-17-2006, 07:57 PM
  #11  
Registered User
 
byrons1502's Avatar
 
Join Date: Oct 2006
Location: northern indiana
Posts: 579
we used copper gaskets on our 3.8 turbo motor and made over 600hp athe wheels and never leaked. proper prep and good parts make the difference. i am using the mls gaskets with great success and love them for boosted apps. the key is proper prep with a very fine gasket surface.
byrons1502 is offline  
Old 12-17-2006, 10:46 PM
  #12  
Registered User
Thread Starter
 
Wild1's Avatar
 
Join Date: Oct 2002
Location: Orange Kounty, Kalifornia
Posts: 2,277
Very fine gasket seal. So, I should tell the place that does my heads to be sure the surface is smooth.

I read on another website where he put 1200 grit compound paste on the head and moved it in a figure-8 over a flat steel surface. He claimed the end result was perfectly straight and near mirror finish. Is that overkill?
Wild1 is offline  
Old 12-18-2006, 05:10 AM
  #13  
Registered User
 
Kevin Blown 95 TA's Avatar
 
Join Date: Oct 2001
Posts: 2,685
Originally Posted by Wild1
Very fine gasket seal. So, I should tell the place that does my heads to be sure the surface is smooth.

I read on another website where he put 1200 grit compound paste on the head and moved it in a figure-8 over a flat steel surface. He claimed the end result was perfectly straight and near mirror finish. Is that overkill?
Probably, and anyway, how would you do that on the engine side?, and the average guy isn't going to have a big flat hard surface to be able to do that either.

I just used a light coat of Hylomar spray with my MLS head gaskets. Fills in any imperfections, never hardens, and won't leak.
Kevin Blown 95 TA is offline  
Old 12-18-2006, 10:11 AM
  #14  
Registered User
 
byrons1502's Avatar
 
Join Date: Oct 2006
Location: northern indiana
Posts: 579
be carefull some mls are dry fit only and have the coating on them. i believe the surface should be 160-240rms. do not quote me. your machinist or gasket maker would know. i use cometic by the way
byrons1502 is offline  
Old 12-18-2006, 12:41 PM
  #15  
Registered User
 
Kevin Blown 95 TA's Avatar
 
Join Date: Oct 2001
Posts: 2,685
The Cometics have a .001" coating of Viton on the top & bottom and nothing between the layers where the coolant can also seep from, but the Hylomar can be used with that, no problem. Some of the copper gaskets have a more generous .010" coating for less-than-perfect surfaces - I doubt anyone would feel the need to suppliment a .010" coating, but .001" has left a lot of guys with leaks.
Kevin Blown 95 TA is offline  


Quick Reply: How bad do Copper Head Gaskets leak on the street for a daily driver



All times are GMT -5. The time now is 10:39 AM.