LT1 Based Engine Tech 1993-1997 LT1/LT4 Engine Related

stripped the bolt-hole for the coolant crossover tube. What tap is used? weird size?

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Old Sep 30, 2006 | 10:12 PM
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FirebatLT1's Avatar
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stripped the bolt-hole for the coolant crossover tube. What tap is used? weird size?

Stripped the bolt-hole for the coolant crossover bolt. The bolt is not anything normal. Not any 14mm or 12mm, not 1/2". Maybe 13mm, but can't seem to find that size tap.

Last edited by FirebatLT1; Sep 30, 2006 at 10:15 PM.
Old Sep 30, 2006 | 10:20 PM
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Re: stripped the bolt-hole for the coolant crossover tube. What tap is used? weird size?

It's a special thread (1/4-18 NPSF) dryseal, straight pipe thread. Can't see how you would be able to fix it with the head on the car.
Old Sep 30, 2006 | 10:23 PM
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Re: stripped the bolt-hole for the coolant crossover tube. What tap is used? weird si

the LT1 is in a thirdgen, i might be able to get a tap in there
Old Sep 30, 2006 | 10:37 PM
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Re: stripped the bolt-hole for the coolant crossover tube. What tap is used? weird size?

Still, you are going to have to helicoil it or use other thread repair. Running a tap of the same size in a stripped hole isn't going to fix it.
Old Sep 30, 2006 | 10:58 PM
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Re: stripped the bolt-hole for the coolant crossover tube. What tap is used? weird si

that could suck then. I'll try the tap first though and also look into thread repair like you mentioned. Thanks for the advice, at least now I have an idea of what I have to do to fix this.
Old Sep 30, 2006 | 11:53 PM
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Re: stripped the bolt-hole for the coolant crossover tube. What tap is used? weird size?

if it's not too bad you could run a thread chaser....or a tap...through to clean the threads. then when installing a bolt if there's oil/coolant you could apply some thread tape.
Old Sep 30, 2006 | 11:58 PM
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Re: stripped the bolt-hole for the coolant crossover tube. What tap is used? weird si

Ok, I'll pick up some thread tape too.

Another question...Is there a common-name store(like home depot) that would carry this odd size tap or would I have to order it from somewhere.
Old Oct 1, 2006 | 12:12 AM
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Re: stripped the bolt-hole for the coolant crossover tube. What tap is used? weird size?

I used a 1/4" NPT tap on mine. Just dont go too far since its tapered. Taping the threads with thread tape wont help since they dont seal. All the bolt does is hold the sealing washers in place and let coolant pass through to the tube.

If its too bad, It would probably be easier to just tap both heads to 1/4" NPT, put in pipe fittings with 90* hose barbs, and just run rubber hose with a T to connect them and then go to the radiator. I think you would have a very hard time finding that thread in a heli coil.
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