LT1 Based Engine Tech 1993-1997 LT1/LT4 Engine Related

DIY head porting?

Thread Tools
 
Search this Thread
 
Old Aug 9, 2007 | 04:20 PM
  #16  
LiENUS's Avatar
Registered User
 
Joined: Jul 2005
Posts: 747
From: Baton Rouge, LA
Originally Posted by 11secgen
shoot me your email addy, i cant post pics, but i have a collection of helpfull pics.only like 10 or so, but i have a cross cut picture that shows how thick the ports are,
Crosscut pictures are great, if heads weren't 3 dimensional what may look thick on the cross cut isn't necessarily that thick the whole way accross the port.
i have some pics of my heads and i have some pics of heads other people have ported off of here.ive heared that the 342 casting are thicker, and thats the casting number im running, but they seem about the same as the later heads ,imo. the lt4 heads are thick in the port and bowl area. all aluminum lt1 castings are about the same.
IIRC lloyd elliot preffers the 342 castings so there must be something better about them.
i would get an asortmant of carbide burrs for cutting aluminum.youll get mad with those cartrige rolls and sanding drums,they work great fpr polishing,not so much for removing material.also get some machinest dye for marking gaskets and port walls.coat the entire port with the dye, from valve to gasket and then grind all the dye off.do this 3-4times for the intake 5-6 for the exaust .this will enlage the entire port uniformly.
Enlarging uniformly is a bad idea all you end up with is a bigger port which isn't the goal of head porting. It will als give you a lower floor which you don't want in the intake port
then you can concentrate on the valve pockets and areas where the runners make a turn like in the intake ports where they make a turn around the pushrods.stick your fingers in there and pintch the port walls to judge the thickness.3/16ths is too thin,but in some places its only about an 1/8 thick, so be carefull! your time will be best spent in the valve pocket area,smoothing the edges and making the whole pocket area bigger maybe 3 more passes with dye and grinding it off.make the area where the valve guide sticks out into the valve pocket smaller.use carbide burrs on the aluminum and grinding stones on the guide material. the exaust will need more help than the intake, and the walls need to be a little thicker to held guard agenst cracks with the extra heat the exaust makes. the bottom of exaust port is realy thick,it goes all the way down to the deck, so grind the most off of the bottom of the exaust port.another area that realy hurts flow is the sharp corner going into and coming out of the valve pocket.try to make that a stright shot. try to give the gasses a stright shot to the valve on both the intake and exaust,without making the port walls too thin.good luck! you can do it,just take your time.one port a day after work, just go slow.wait untill after porting for the valve job, just in case you get into the valve seat on accedent.
im sure you know about gasket matching, so i wont get into that much.just makesure the port on the head is a lil bigger than the intake.ive peeked down into the intakes with a bore scope,and things never line up perfectly in there.also if you have to cut a lil off the gaskets to make sure they dont hang over into the ports then do so.trace the gaskets with dye and smooth that gasket patern into the port.
Please don't gasket match, you kill velocity.
Old Aug 9, 2007 | 10:04 PM
  #17  
JoeliusZ28's Avatar
Thread Starter
Registered User
 
Joined: Aug 2003
Posts: 2,925
From: Detroit
Originally Posted by Javier97Z28
I guess it's just me but I find slip and sliding at the track frustrating and boring.
if i had an automatic like you, id have stickies on the car and be running 12s already. however ive got a 6 speed with a mean clutch, and i figure that when i chirp 4th gear consistently with 275s, i probably shouldnt be testing it any more than i already am
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
oldschool
Parts For Sale
16
Feb 9, 2016 09:21 PM
Dmonty
LT1 Based Engine Tech
33
Jun 2, 2015 11:19 PM
cmyname1
Cars For Sale
2
Feb 19, 2015 08:38 PM
Roadie
Parts For Sale
7
Feb 16, 2015 10:34 AM
Killer94z
LT1 Based Engine Tech
3
Jan 13, 2015 12:06 PM




All times are GMT -5. The time now is 03:56 PM.