LT1 Based Engine Tech 1993-1997 LT1/LT4 Engine Related

Cant get thermostat housing off - sealant?

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Old Aug 3, 2006 | 02:07 PM
  #1  
Heritage's Avatar
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From: Daly City, CA
Cant get thermostat housing off - sealant?

So trying to replace my thermostat and I cant seem to get it off... theres a grayish sealant on there that seems to be glueing it on. Any ideas? I thought about trying to pry it off, but i couldnt get anything inbetween the gap and I didnt wanna use leverage on something in the engine that might snap or break.

I should probably ask this also as I've never personally taken it off...
Once the two screws holding it in are removed, it should just lift right off, right? I cant see any other screws and it doesnt seem like it "unscrews" from the waterpump, it simply lifts off ?

Last edited by Heritage; Aug 3, 2006 at 02:11 PM.
Old Aug 3, 2006 | 02:11 PM
  #2  
Gripenfelter's Avatar
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From: Winnipeg, Manitoba, Canada
Re: Cant get thermostat housing off - sealant?

Yes it should just lift off.

I would also try to pry it off.
Old Aug 3, 2006 | 02:43 PM
  #3  
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From: Little Rock, AR
Re: Cant get thermostat housing off - sealant?

There should be no sealant on there (somebody goofed). The water neck should lift right off.
Old Aug 3, 2006 | 03:31 PM
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From: PORTLAND, OR, MULTNOMAH
Re: Cant get thermostat housing off - sealant?

You might try screwing a larger bolt (just into the housing---not the theads---and grab the bolt head with some vice grips and and use a small hammer or whatever to tap the housing up OR somehow use a wheel puller against the bolt and try to pull it up. Just hope that they didn't use cold weld instead of gasket cement.
Old Aug 3, 2006 | 04:11 PM
  #5  
BUBBA's Avatar
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From: PORTLAND, OR, MULTNOMAH
Re: Cant get thermostat housing off - sealant?

rubber mallet

small scizzors jack

"C" Clamp

Cold chisel

As was mentioned---if it isn't welded on, it will come off with a little persuasion.

I have found that a chisel and hammer work quite well in these situations if you place the chisel where it won't to any damage. Once the chisel get a bite, esp. in aluminum, it usually just take a whack or two to do the job---just make sure that your chisel is not going to cut the damn thing in half.JMHO
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