Spinoff: Pros/Cons of wheel-mounted electric motors
All the technical hurdles aside, as was already mentioned the material cost of 2 or 4 electric drive motors, and necessary batteries, control systems, etc. (Not to mention the R&D costs) would be huge in comparison to a traditional setup. If a volt is estimated to be around 45k, imagine a car with this system?
All the technical hurdles aside, as was already mentioned the material cost of 2 or 4 electric drive motors, and necessary batteries, control systems, etc. (Not to mention the R&D costs) would be huge in comparison to a traditional setup. If a volt is estimated to be around 45k, imagine a car with this system?
Originally Posted by JakeRobb
* I said it was easier than SteveO thinks. He implied that it would be a nightmare to get the control system right. I think it would be no more complex than a modern ECU.
Regardless, the systems and software to control such a "4 motor vehicle" already exist and work quite well when integrated with stability control systems. The harder part was the stability control side of things- which is a carryover from work already done over the past 20 years.
Controlling a motor at each wheel is *easier* to throttle up/down/brake/freespin/regen than trying to control a single engine and then approximately distribute power with electronic differentials - which will never deliver the same precise output at each wheel.
It isnt simple, cheap, or easy. But it has been done already.
Other advantage - ground clearance.
Other advantage - having transmissions to handle 400tq are large and tough. 4 transmissions handling 100tq would be overall heavier but the shafts/axles/gears could be lighter and/or made of lower grade alloys.
There are plenty of other advantages and disadvantages. Think of it from an assembly point of view - "engine set" is often one of the most dangerous and complicated steps during a vehicle's assembly. Putting 4 smaller and lightweight packages (which might be able to be lifted BY HAND) could be advantageous.
Originally Posted by jg95z28
We're of course talking long term here, after battery systems have come down in price

Originally Posted by Anomaly
Bikes
Originally Posted by Anomaly
If a volt is estimated to be around 45k, imagine a car with this system
Why couldn't the motors be mounted inside the wheels? It's not because they are mounted there that the motor also has to be spinning.
Also, they wouldn't all have to be working all the time. You could have it work as a RWD for summer and a front wheel drive for winter with AWD only when spinning or in performance mode.
I would think not all 4 would run at the same time... the trick would be to have the least amount running for it to drain the less energy possible. So most likely just one running during normal driving.
Also, they wouldn't all have to be working all the time. You could have it work as a RWD for summer and a front wheel drive for winter with AWD only when spinning or in performance mode.
I would think not all 4 would run at the same time... the trick would be to have the least amount running for it to drain the less energy possible. So most likely just one running during normal driving.
Originally Posted by R377
... disadvantages including much higher unsprung weight; a limit to motor size and shape; difficulty of packaging brakes (plus isolating the heat they generate); and the very harsh, vibration-prone, wet, salty, and dusty environment inside the wheel.
The mention of brakes makes me wonder... how does the torque that can be created by an electric motor compare to the torque that can be created by a brake rotor and pad?
I'm not talking about regenerative drag -- I'm talking about applying a reversed-polarity current to the motor.
I suspect you'd want a mechanical backup system so that you still had braking ability in the case of an electrical failure (and that might even make this entirely impractical), but what I'm really wondering about is whether an electric motor in the 50-75hp range would even be up to the task (assuming one at each wheel).
I'm not talking about regenerative drag -- I'm talking about applying a reversed-polarity current to the motor.
I suspect you'd want a mechanical backup system so that you still had braking ability in the case of an electrical failure (and that might even make this entirely impractical), but what I'm really wondering about is whether an electric motor in the 50-75hp range would even be up to the task (assuming one at each wheel).
A manufacturer would never be able to pass FMVSS (federal safety regs) without the mechanical backup. Too dangerous.
Motors in the chassis, brake rotors and calipers just like they are today in the wheel.
Motors in the chassis, brake rotors and calipers just like they are today in the wheel.
Ehhh... what about unsprung weight? I don't know what a good electric motor might add in terms of weight, but its still extra wegitht that has to be offset or simply delt with.
I imagine the simplest setup would be replace the wheel hub with the drive motor and sandwhich the brakes between the wheel and the motor (but what about heat?) and possibly offesting some of the weight gain by going to a composite brake (I imagine CF brakes for the average car is still some time off pending a breakthrough in manufacturing so a two-piece rotor would be the immediate choice).
I imagine the simplest setup would be replace the wheel hub with the drive motor and sandwhich the brakes between the wheel and the motor (but what about heat?) and possibly offesting some of the weight gain by going to a composite brake (I imagine CF brakes for the average car is still some time off pending a breakthrough in manufacturing so a two-piece rotor would be the immediate choice).
Ehhh... what about unsprung weight? I don't know what a good electric motor might add in terms of weight, but its still extra wegitht that has to be offset or simply delt with.
I imagine the simplest setup would be replace the wheel hub with the drive motor and sandwhich the brakes between the wheel and the motor (but what about heat?) and possibly offesting some of the weight gain by going to a composite brake (I imagine CF brakes for the average car is still some time off pending a breakthrough in manufacturing so a two-piece rotor would be the immediate choice).
I imagine the simplest setup would be replace the wheel hub with the drive motor and sandwhich the brakes between the wheel and the motor (but what about heat?) and possibly offesting some of the weight gain by going to a composite brake (I imagine CF brakes for the average car is still some time off pending a breakthrough in manufacturing so a two-piece rotor would be the immediate choice).
Oh?
Let's assume that there is a motor at each wheel, but they mounted to the unibody and connected to the wheel via a short CV shaft, such that the motor does not contribute to unsprung weight.
So what are the disadvantages?
The only other thing I can come up with is that you haven't left a spot for a gear reduction. I figure it'd be easy enough to affix a two- or three-ratio planetary gearset between each motor and its CV shaft. The nature of the powerband on an electric motor is such that one speed is often sufficient, so we don't need to worry about six or seven speeds.
I see several advantages.
First of all, three of the four motors could fail and the car would still be mobile in most situations.
You can use smaller motors (because there are more of them), which allows you to mount them lower. That leads to a lower center of gravity, which improves several aspects of ride and handling.
Such a setup offers lots of opportunities for torque vectoring. When cruising down the highway, the car could power just one wheel, letting the others spin freely (w/ planetaries disengaged). Let off the gas and all four can engage and go into regen mode.
Packaging opportunities abound when the only thing you need to route power to a wheel is a one-inch-thick flexible cable. No need to worry about routing exhaust, fuel lines, etc over and around axles or gearboxes.
So what am I missing?
Let's assume that there is a motor at each wheel, but they mounted to the unibody and connected to the wheel via a short CV shaft, such that the motor does not contribute to unsprung weight.
So what are the disadvantages?
The only other thing I can come up with is that you haven't left a spot for a gear reduction. I figure it'd be easy enough to affix a two- or three-ratio planetary gearset between each motor and its CV shaft. The nature of the powerband on an electric motor is such that one speed is often sufficient, so we don't need to worry about six or seven speeds.
I see several advantages.
First of all, three of the four motors could fail and the car would still be mobile in most situations.
You can use smaller motors (because there are more of them), which allows you to mount them lower. That leads to a lower center of gravity, which improves several aspects of ride and handling.
Such a setup offers lots of opportunities for torque vectoring. When cruising down the highway, the car could power just one wheel, letting the others spin freely (w/ planetaries disengaged). Let off the gas and all four can engage and go into regen mode.
Packaging opportunities abound when the only thing you need to route power to a wheel is a one-inch-thick flexible cable. No need to worry about routing exhaust, fuel lines, etc over and around axles or gearboxes.
So what am I missing?
Warranty expense and Vehicle hard cost wil be higher with 4 motors that have to be mounted separately, controlled spearately, and engineered to be isolated from exposure to the elements or shock such as potholes.



BTW, you wouldn't happen to have a hairnet would you?