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Old 12-28-2006, 04:44 PM   #1
DirtyDaveW
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Front mount intercooler on LT1 Z28-dimensions?

I have found an intercooler with the following dimensions...
Dimensions - 23" wide (31" with endtanks), 11.75" tall, 3" thick

Have any of you installed an intercooler of this size in a LT1 equipped '93 thru '97 Z28 without hacking up (or minimal hacking up) of the nose area of the car?
THanks!
David K. Wilson
'94 Z28 383 LT1 A4 3.42
'96 Z28 383 LT1 M6 4.10 (T76 Turbo being installed)
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http://www.taekwondoplus.org/z28/Tur...Turboinfo.html
Eighth Mile MPH: 108, full street weight/tires. Off the highway and onto the track.
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Old 12-28-2006, 05:59 PM   #2
Schurters LT1
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FMIC here
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Old 12-28-2006, 07:56 PM   #3
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I had a reply from another forum member stating that he had to notch some of the bumper support and it worked fine.
I don't suppose any of you have any pictures of the cutting..?

Thanks!


Quote:
Originally Posted by mgray View Post
What exactly do you mean hacking to the nose area? There are several options here: bumper cover, bumper itself, poly bumper, the light bar, lower bumper cover and radiator support. When I installed mine (same dimensions as yours, but four inches thick), I cut out the lower bumper cover support. I suspect you might be able to fit the intercooler without doing this, but it would be a PITA in general. With a three inch intercooler, you shouldn't have to remove the steel bumper (but indeed the plastic behind the cover).
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http://www.taekwondoplus.org/z28/Tur...Turboinfo.html
Eighth Mile MPH: 108, full street weight/tires. Off the highway and onto the track.
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Old 12-28-2006, 08:07 PM   #4
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i haVW PICS OF MY BUMPER CUT.....in sig
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The lil ole LT1 just put down 686rwhp and 590rwtq!
http://videos.streetfire.net/video/9...2200b23723.htm
http://client.webshots.com/user/jschurter
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Old 12-28-2006, 08:34 PM   #5
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Quote:
Originally Posted by Schurters LT1 View Post
i haVW PICS OF MY BUMPER CUT.....in sig
The video works but the other link gets this response..


We're sorry!
The Webshots page you have requested has either moved or no longer exists.

Click here to visit the www.webshots.com
If you are looking for the Webshots Desktop Software, visit the download page.
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'96 Z28 355 LT1, Custom Bret Bauer Turbo Cam, M6, 3.55 Ford 8.8 differential, T76 Turbo, 60# mototron Inj, Turbo Tune by Bryan Herter(PCM4Less)
http://www.taekwondoplus.org/z28/Tur...Turboinfo.html
Eighth Mile MPH: 108, full street weight/tires. Off the highway and onto the track.
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Old 12-29-2006, 11:21 AM   #6
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Dave, here is an unfinished pic, but you can see how much bumper support needs to be removed to get the intercooler to fit in. Its an easy job:

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Old 12-29-2006, 11:41 AM   #7
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Thanks Roadie! That helps a lot!
Dave


Quote:
Originally Posted by RealQuick View Post
Dave, here is an unfinished pic, but you can see how much bumper support needs to be removed to get the intercooler to fit in. Its an easy job:

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http://www.taekwondoplus.org/z28/Tur...Turboinfo.html
Eighth Mile MPH: 108, full street weight/tires. Off the highway and onto the track.
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Old 12-29-2006, 11:44 AM   #8
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Quote:
Originally Posted by DirtyDaveW View Post
Thanks Roadie! That helps a lot!
Dave

Thats my personal car
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Old 12-29-2006, 02:22 PM   #9
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There are pics on page 2 of my cardomain site. I left the main support in place and just cut a hole in it for airflow. I used two L brackets to hang it off the front bumper. Tight fit on a Trans Am.
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Old 12-29-2006, 02:43 PM   #10
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#1. That thing (I.C.) looks HUGE on your car. Is it the same size as the one I specified?

#2. What is this?
http://www.cardomain.com/member_page...30_27_full.jpg

#3. Where did you get the piping for the cold side and what is it made of? Mild Steel? Aluminum? Unobtaineum?
THanks guys!


Quote:
Originally Posted by 97WS6Pilot View Post
There are pics on page 2 of my cardomain site. I left the main support in place and just cut a hole in it for airflow. I used two L brackets to hang it off the front bumper. Tight fit on a Trans Am.
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'96 Z28 355 LT1, Custom Bret Bauer Turbo Cam, M6, 3.55 Ford 8.8 differential, T76 Turbo, 60# mototron Inj, Turbo Tune by Bryan Herter(PCM4Less)
http://www.taekwondoplus.org/z28/Tur...Turboinfo.html
Eighth Mile MPH: 108, full street weight/tires. Off the highway and onto the track.
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Old 12-29-2006, 05:51 PM   #11
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Quote:
Originally Posted by DirtyDaveW View Post
#1. That thing (I.C.) looks HUGE on your car. Is it the same size as the one I specified?

#2. What is this?
http://www.cardomain.com/member_page...30_27_full.jpg

#3. Where did you get the piping for the cold side and what is it made of? Mild Steel? Aluminum? Unobtaineum?
THanks guys!
1. It is a 4x31x12 with 3" inlet and outlet. Same size as most on here.

2. That is a Silencer for the mondo valve so its not so loud

3. Universal 3" Piping Kit on Ebay. Aluminum. You'll need 2 or 3 additional 90's.
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Old 12-29-2006, 11:19 PM   #12
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FMIC pics

Here is my set up.

-B








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Old 12-30-2006, 04:38 AM   #13
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Nice pics blown383

How did you route that pass side pipe under the car?
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Old 12-30-2006, 02:25 PM   #14
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mine has plenty of room, but i just removed the whole bumper assembly all together.
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Old 12-30-2006, 02:49 PM   #15
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Thanks for the pics. That visual helps a lot. Where did you source those pipes and couplers?
Thanks


Quote:
Originally Posted by blown383 View Post
Here is my set up.
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'96 Z28 355 LT1, Custom Bret Bauer Turbo Cam, M6, 3.55 Ford 8.8 differential, T76 Turbo, 60# mototron Inj, Turbo Tune by Bryan Herter(PCM4Less)
http://www.taekwondoplus.org/z28/Tur...Turboinfo.html
Eighth Mile MPH: 108, full street weight/tires. Off the highway and onto the track.
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