Quote:
Originally Posted by Dan Baldwin
The reason the IRS added 80 lb. to the Cobra was that they had to add a ton (well, ~80 lb. anyway) of structure to fix all the hard points required for the IRS to a gaping hollowed-out underbody that was designed for a live axle to be fully bouncing around in there. The mounting structure had to beam the loads back to the chassis. When you design from the start for IRS, you attach the hard points for control arm pivots, toe links, etc. to the unibody *MUCH MUCH* more efficiently.
|
Dan... I have to tell you that this information is false.
I'm very aware that regardless as to what facts or information I share, I'm not going to convince you so I'm not really trying to right now. I'll be answering what you posted mainly to share info on the site
First guys, it's the IRS assembly that weighed 80 pounds more than the live axle on the '99 Cobra.
Second, Ford mandated 2 things to SVT when they approved development of an IRS for Cobra:
1)
NO CHANGES TO THE MUSTANG STRUCTURE.. that included reinforcements.
2) They had to utilize the live axle's mounting points.
Ford managed to compensate for the heavier IRS by eliminating 110 pounds, 95 pounds of it up front.
Third, if anything, the IRS system in the Cobras were featherweights as far as IRS systems go. It used a welded tublar steel cradle, upper and lower aluminum control arms, an aluminium differential and wheel bearing assembly from the Mark VIII
Although I had access to certain key SVT people back then, all this information is easily availble by Googling (or even Yahooing) Cobra IRS, or 1999 Cobra.
Quote:
|
Yes, and it's a HEAVY piece because it has to handle all the suspension loads. Whereas with IRS you have LIGHWEIGHT, compact control arms that take care of this, MORE efficiently transmitting loads to the chassis. Again, *IF* the car is properly designed for IRS (again, Fox body Mustang emphatically was NOT).
|
I've noticed this "
properly designed" fallback every time someone wants to make the case that IRS is lightweight, yet I never hear what properly designed means.
This term was created to slam the Cobra when certain people demanded IRS in the 5th gen Camaro. They said the Cobra was on a chassis that was designed for a live axle, and if a car was engineered from the start to be IRS it would be lighter.
Since then, almost every single car that's come out with RWD has been engineered for IRS.
Guess what?......It's even heavier.
So now, we're supposed to believe that even these cars with IRS are
still not properly engineered for IRS????
BTW, the live axle Mustangs are lighter. Coincidence? Doubt it.
Quote:
What, no diff in a live axle? The diff on a live axle is no lighterweight, and is 100% unsprung mass. :thumbdown:
What, no drive axles in the live axle? They're in there, alright, and with the tubes they're housed in they will weigh MORE than the halfshafts on an IRS because the housing tubes have to take significant BENDING loads, whereas halfshafts with IRS only take torque.
|
I suspect you've never taken a trip to a junk yard and see how these things are built, let alone had someone throw these things assembled on a scale to see for yourself what the weight difference really is. You can most likely have someone do it for 30 bucks, so it's not all that hard.
A live axle is a self contained tube. It has everything inside it. It is rigid so it can be mounted directly to the body.
IRS is mounted to a structure (typically a subframe or a cradle) that then mounts directly to the body. If you find a way to bolt the differential, halfshafts, & spindles directly to the rear floorpan without it I'm sure everyone is all ears.
FWIW, the closest you'd come is the last GTO/Holden V-body cars. They used what looked like a large lower control arms that anchored to the body under the rear seats and went back and anchored the outer parts of the halfshafts and contained the hubs while and the differential mounted to a small structure that bolted to the body. It still weighed 3700 pounds, despite being not much bigger than the SN94 Mustang.
Quote:
|
And if the car is PROPERLY designed for IRS, these substructures are *very* small and lightweight. I know, I've handled them. Ever lifted a Mustang live axle? Now THAT'S heavy. Structurally inefficient, and all unsprung mass.
|
Again, the term "
properly designed".... and again, I ask what 4 passenger, rear drive, IRS, mass produced vehicle do you consider "PROPERLY designed"??
BMWs? Mercedes? Lexus? Infiniti? All these cars are heavy when put against same size IRS cars from Chrysler and GM. Camaro SS weighs 3800 pounds, but everything else in it size weighs more.
Again, the only exception is the live axle Mustang GT.
Quote:
|
The underbody at the back of an IRS car looks TOTALLY different from what you see under a Fox Mustang. The unibody is mere inches or fractions of an inch from the hard points for control arm pivots and the differential, whereas in the Mustang there's a HUGE gap to the unibody, where the live axle needed a ton of space to dance all around. NO one would design an IRS car like that!
|
So empty space somehow equals more weight???
Quote:
|
Obviously you have to beef up the areas where load is applied. But again, structurally speaking the IRS is a more structurally efficient way to react forces from the wheels/tires/brakes into the chassis. You also need hard points on the unibody where the loads are introduced on a live-axle car.
|
Not sure I'm following this.
You are talking about beefing up structures, which adds weight.
You say IRS is more structurally efficient (even though it requires it's own designated structure in order to be attached to the body (which also adds weight).
It's not the hardpoints that need to be beefed up. It's the bolt on assemby itself that carrys all the load. The thing bolts to the body in pretty much the same manner as the live axle does.
Quote:
Already acknowledged. But it DID share development with the DEW and inherited a lot of that car's basic size (and presumably weight).
Wikipedia (I know...): The 2005 S197 Mustang was originally designed to use a "Lite" version of the DEW98 platform, but while that plan was eventually scrapped as too expensive, most D2C platform development completed prior to that decision was retained This led to the carryover of several DEW98 chassis components. These components include the floor pans, portions of the transmission tunnel, the front frame rails, and basic fuel tank design..
|
I wrote an unpublished story on the development of the D2C.
The short of it: Jac Nasser planned to take the Mustang upmarket and have both IRS and the small V8 from Lincoln (and a version supercharged). When Nasser was fired, pretty much every project he had stopped dead. When Mustang was restarted, it was changed significantly from Nasser's vision and went back to it's roots..
Everything in front of the "firewall" had to be reengineered because the DEW can not accept Ford's DOHC V8s (which were physically bigger than the Jaguar based ones that were in the LS and Thunderbird). The suspension up front was changed from control arms to struts which. Combined, everything up there has no resemblence to (let alone any structure of) the DEW. The rear was redone to accept both live and IRS setups. The stuucture above the floorpan had to be redone for the coupe. And finally, the whole structure is wider than DEW.
Essentially, the only thing carried over from DEW is some parts of the floorpan.
BTW: the "too expensive" part of the wiki info was directly related to the cost of the front suspension and IRS.
Quote:
I believe I've only referred to it as a mid-sized luxury sedan. It's the Camaro that inherited the enormo-FULLsize sedan platform
|
If the Camaro had been based on a Hyundai Genisis coupe, then yes, it would be lighter..... it would also be smaller.... and it also wouldn't be able to handle the 550+ hp of the ZL1 without the additional pounds added back on in components.
The weight of the steel needed to build a structure 189" long, 74" wide, and 55" tall in the same profile as the Camaro is going to be the same, regardless as to if it's origionally based on a Big car, or based on a Cobalt. It's what you hang on that chassis, and how much you want that chassis to withstand.
Camaro is barely bigger than a Mustang. Mustang is 188" long, 74" wide, and 56" tall. Camaros same measurments are 190" X 75" X 54". Camaro
looks massive because it has a high belt line and a long wheelbase (112 vs 108).
Yet a DOHC V6 Mustang manual weighs 3453 while the same spec Camaro weighs 3780. 327 pound difference. With V8s and manuals, the GT weighs 3620 vs an SS' 3848, a smaller 228 pound difference (even though GM's LS3 is not much lighter than Mustang's 5.0). Ford themselves have said an IRS would add roughly 100 pounds to the Mustang, so the actual difference between the Camaro and Mustang's weight (all else being equal) is likely about 100-150 pounds. When you consider that the Camaro is rock solid in convertible form while Mustang flexes like a thin book, pretty much all debate about Camaro's weight loses a bit of heft.
The bigger part of the weight difference between Mustang and Camaro is the weight of their drivetrains, suspensions, brake systems, and "add ons" (ie: those 20" rims and massive tires) than the actual unibody itself.
Quote:
|
OK, the '05 is about 100 lb. lighter than I thought, and the '04 about 100 lb. heavier. Closer than I thought. But then there are earlier SOHC mustangs that are closer to 3300, and of course way back, before the mod motors, Mustang V8s were more like 3250. Modern GT is ~3600, no?
|
Those Fox Mustangs needed aftermarket chassis reinforcements if you wanted to pump more than 300 horsepower through them. They were available through the Ford performance catalogue. Today, base V6s put out more than that.
The new 1994 SN Mustangs gained weight because of a stronger body structure and better handling and balence (the Fox based GTs would be considered dangerous today... and they only had about 200-220hp).
The 2005 Mustang gained weight because it grew in size.
The 2008 gained weight to gain more strength and to prevent some firewall and floorpan cracking that showed up in some cars after heavy use.
Quote:
|
Yup, she's also a pig. Too bad BMW went from genuine sports sedans to tarted-up sportified luxury barges... ~900 lb. of weight gain from the '80s E30 to the current E92. For shame...
|
So, BMW (of all carmakers on the planet) created a pig because their 2011 M3
414hp V8 weighs 3700 pounds, while 30 years ago a BMW E30 with a
190hp FOUR CYLINDER ENGINE weighed 2800 pounds??!!!
Forget the added NVH, safety, comfort & convience items that have wound up in cars over the past 30 years, you're using a 4 cylinder RWD car to prove that a high powered RWD V8 can be just as light???
Come on... Really??!
Quote:
|
Somebody should tell Mazda (MX-5 Miata = 2500 lb.) and Toyobaru (FR-S, BRZ = 2750 lb.)...
|
Again, a very small sized 4 banger doesn't make a weight point for a big high poweredV8.
If that's what you want Camaro to be, then sure I'll agree that Camaro can be a 2700 pound 4 cylinder car about the size of a Focus with IRS. But I thought we were talking about 400+hp V8s with IRS.
You seem to be confusing the issue as there are no examples to support the position.
Quote:
|
Irrelevant. That's a 4-door luxury sedan. It is severely overweght, yes. That doesn't make it right or excuse it for the Camaro.
|
Overweight? Again you make this assumption without any vehicle to prove it.
What vehicle of the same size, and power with IRS can you show us here that proves the G8/Commodore is overweight???
Find another 2 door coupe on the planet that is the size of Camaro and weighs substantially less that has IRS??.
Quote:
|
And the BEAUTY of that was that the Falcon and Chevy II/Nova were SMALL, relatively lightweight, economy car platforms.
|
You are refering to 40+ year old economy cars with live axles. I thought we were talking about modern, IRS RWD cars that can handle 400-500+ horsepower.
Quote:
It would be GREAT if someone would develop such a small, lightweight, rwd platform now. But nowadays "economy" => fwd, and any platform sharing to make a rwd "sporty" car is generally with a biggish, heavyish luxury car platform Same thing happened to the 350Z/370Z :'(
|
You named 2, co-owned by Toyota and Subaru. Miata is also based on a small lightweight platform, as is the R8. None are V8s. All are smaller than the Chevy Cruze.
And, again this goes back to the points I continually make. What are we prepared to give up to get weight down?
Size?
Dropping V8s?
Going back to tiny brakes?
Quote:
|
Um, it ain't the lightweight LS V8 engine that makes the Camaro such a pig.
|
The old iron block and head Ford 5.0s weighed 411.
The old LS1 is 430 pounds.
GM's current aluminum block LS3 engine has a shipping weight of 468 pounds (LS6 is 458).
Ford's new 5.0 Coyote engine has a shipping weight of 479
Chrysler's iron block 5.7 Hemi weighs 485 (it lost additional weight with the 2009 redesign)
While the LS3 is slightly lighter than it's competitors (a mear 17 pounds off of the Hemi), it's still 38 pounds heavier than an LS1 (and has 55 over the old 5.0s), so lightweight is streching it a bit.
Quote:
|
Yeah, a very good thing. But again, LS V8s are LIGHT.
|
See above.
Quote:
|
Here's to the 6th gen! May it be at LEAST 400 lb. lighter, WITH a V8.
|
With a 4 cylinder engine, the new ATS weighs just under 3400 pounds... that's about 400 pounds under the V8 Camaro.
My guess is that the base ATS 4 banger engine weighs around 275 pounds, so the difference with the V8 is about 200 pounds. Bigger radiator, fan, and additional fluids, probably another 20#. The beefier Borg Warner 6 speed is likely another 70 pounds up. Beefier differential and halfshafts, perhaps 15#. Upsized brakes (but smaller than the ones current on Camaro) probably another 30 pounds or so.
That's about an additional 335 pounds, bringing it to about 3700 pounds with a V8. About 150 pounds lighter.
Even if my math is wrong, it's obvious you simply aren't going to see a 400 pound loss in a Camaro carrying over the V8 engine.
100-200#? Likely.
But again, you're talking about a car that's barely bigger than a Cruz.