tuning stock ECM and boost

mkent
08-19-2007, 04:17 PM
I've done a bit of NA tuning and have searched and read alot on here about tuning the stock PCM with boost. I know alot of guys are still running stock PCM's and not blowing things up but I still have some basic questions on the matter...
Oh and I'm a turbo application if it matters

1. I've read that you only see boost at WOT. I don't see how this is possibly true--I would think while under load at 3/4 throttle (which I may see while feathering the throttle for traction) would also see some sort of positive manifold pressure. Is this just a myth? I'm almost positive with a gear such as 2.73, 3.08 or maybe even 3.23 backed by an auto tranny would load up the turbo and make boost without slamming the pedal to the floor.

2. Am I correct in my belief that if I program the spark and VE tables for 14psi (in the 90-100kPA columns of course) and then I want to back it down to 10 psi for some dumb reason, I will have to reflash for a 10psi specific tune? ...and if I do not reflash, it will run rich and probably be in need of a degree or two of spark?

3. If I run boost timing module (such as MSD 6 btm), can I just leave my spark tables as if I were running NA since the MSD should take care of the timing under boost?

4. Aren't there fuel pressure regulators which increase fuel pressure with boost? Are these safe to use for dialing in your AFR? And do they stay linear and accurate with all different boost levels seen by an engine?

LT1-TA
08-19-2007, 07:55 PM
AS FAR AS I KNOW.... the lt1 MAF will be maxed out fast and to do a SD style tune on stock pcm you lose half your resolution.

Best person to ask is the guys at pcm for less... though i believe they compensate for boost through the power enrichment tables...

im no tuner... this is jsut what i have read...

97WS6Pilot
08-19-2007, 08:28 PM
Turbos are different to tune than superchargers but I will take a stab at your questions.



1. I've read that you only see boost at WOT. I don't see how this is possibly true--I would think while under load at 3/4 throttle (which I may see while feathering the throttle for traction) would also see some sort of positive manifold pressure. Is this just a myth? I'm almost positive with a gear such as 2.73, 3.08 or maybe even 3.23 backed by an auto tranny would load up the turbo and make boost without slamming the pedal to the floor.

You will see boost as low as 30 percent throttle so you can set your "Throttle position for WOT table" to 30 so the PE tables will take over.


2. Am I correct in my belief that if I program the spark and VE tables for 14psi (in the 90-100kPA columns of course) and then I want to back it down to 10 psi for some dumb reason, I will have to reflash for a 10psi specific tune? ...and if I do not reflash, it will run rich and probably be in need of a degree or two of spark?

If you keep your MAF it will compensate for lower boost up to the point it maxes at about 500hp. I still haven't figured out how the computer gets its fueling info after the MAF maxes other than the PE tables but it continues to add fuel. VE tables will do nothing (arguable) unless your running the tune with Speed Density turned on. It would gain you a little power to have two separate tunes due to additional timing but it is not necessary.


3. If I run boost timing module (such as MSD 6 btm), can I just leave my spark tables as if I were running NA since the MSD should take care of the timing under boost?

This is correct. If you don't then you have to use a fixed timing number (100kpa) for all boost levels once the MAP sensor maxes.


4. Aren't there fuel pressure regulators which increase fuel pressure with boost? Are these safe to use for dialing in your AFR? And do they stay linear and accurate with all different boost levels seen by an engine

Adjustable boost compensating regulaters and FMU's are a very crude way to tune AFR. But it can be done. I like my alkycontrol because it increases the alky flow as boost increases instead of by RPM like the PE tables

mkent
08-19-2007, 10:11 PM
Thanks, that is the kind of info I was hunting. If anyone wants to add to it, please do!

STSturboLT1
08-20-2007, 11:36 AM
I'll probably get ridiculed for even suggesting this, but you COULD insert a parallel MAF sensor as a dummy to reduce the airflow through the active one by 50%. This would allow you to run much more than 500 HP without maxing out the MAF. You would obviously have to adjust the MAF calibration accordingly in the PCM. It would need custom ducting that would waste a lot of space too. Definitely a crude solution but I think it would work.

mkent
08-20-2007, 11:47 AM
I'll probably get ridiculed for even suggesting this, but you COULD insert a parallel MAF sensor as a dummy to reduce the airflow through the active one by 50%. This would allow you to run much more than 500 HP without maxing out the MAF. You would obviously have to adjust the MAF calibration accordingly in the PCM. It would need custom ducting that would waste a lot of space too. Definitely a crude solution but I think it would work.

I've read about that but I'm not sure if anyone has actually implemented it on a running car. It seems like a viable option as long as the tuner does not expect there to be a 50% relation between the two MAFs. Air distribution would not be uniform. Also, I believe idle quality would suffer even on a stockish cam. Low airflow conditions would probably be a problem with this set up even if you got the high flow conditions dialed in.

STSturboLT1
08-20-2007, 11:52 AM
I've read about that but I'm not sure if anyone has actually implemented it on a running car. It seems like a viable option as long as the tuner does not expect there to be a 50% relation between the two MAFs. Air distribution would not be uniform. Also, I believe idle quality would suffer even on a stockish cam. Low airflow conditions would probably be a problem with this set up even if you got the high flow conditions dialed in.

You are very likely correct about the poor idle. I also agree that it wouldn't be EXACTLY 50% split in the airflow, although I think it would be pretty close, and relatively easy to account for the difference in the calibration. It was just an idea to throw out there.

mkent
08-20-2007, 12:02 PM
I wish there was more info out there on the 2 or 3 bar map sensor integration. If someone gave me a map sensor that would work, I would work on trying to write a tune that worked once I get the car going and then I could do a write up on it and help out alot of people if done successfully. I'm hoping to fire this baby up in a couple weeks

97WS6Pilot
08-20-2007, 12:19 PM
The only thing the stock computer needs is help with boost compensated timing and fueling. These issues can easily be solved with alcohol injection kits and boost compensated timing boxes.

I know Alvin from PCM for less made a 2 bar setup but it must not have worked to well because it never caught on here. I'm really hoping someone will make a kit to adapt a LS1 pcm to our cars. They are much more boost friendly.:)

cjmatt
08-20-2007, 04:30 PM
how would you wire up both mafs into the computer? it seems that you could probably run a single maf as long as exactly half of the air went around it through a seperate pipe, but that would be very difficult to dial in exactly

Kevin Blown 95 TA
08-20-2007, 05:33 PM
3. If I run boost timing module (such as MSD 6 btm), can I just leave my spark tables as if I were running NA since the MSD should take care of the timing under boost?

4. Aren't there fuel pressure regulators which increase fuel pressure with boost? Are these safe to use for dialing in your AFR? And do they stay linear and accurate with all different boost levels seen by an engine?

As far as #3 - these work but they may not be optimized and you cant be sure what you're getting for timing - only a dyno tune could tell you that.

For #4, the FMUs are not a good way to go, but the boost compensating regulators are a good thing if they work correctly because you are actually building boost in the intake where the injector is trying to squirt, so if the intake pressure goes up, the fuel pressure should go up at the same time to compensate. You could also just tune more fuel in there too, but you dont want to run lean either.

mkent
08-20-2007, 06:13 PM
The only thing the stock computer needs is help with boost compensated timing and fueling. These issues can easily be solved with alcohol injection kits and boost compensated timing boxes.
I'm really hoping someone will make a kit to adapt a LS1 pcm to our cars. They are much more boost friendly.:)
I am planning on running an alcohol injection kit, but how will this defeat the fuel issue? I understand your recommendation on the boost timing module.
Also, one of the sponsors over at ls1tech.com just asked ideas for new products. I proposed the LS1 pcm to LT1 car idea to him--hopefully he bites the bate and does somethign for us! <A HREF="http://www.ls1tech.com/forums/showthread.php?t=769876">LS1tech reference</A> okay so I never learned HTML, give me a break!

As far as #3 - these work but they may not be optimized and you cant be sure what you're getting for timing - only a dyno tune could tell you that.

For #4, the FMUs are not a good way to go, but the boost compensating regulators are a good thing if they work correctly because you are actually building boost in the intake where the injector is trying to squirt, so if the intake pressure goes up, the fuel pressure should go up at the same time to compensate. You could also just tune more fuel in there too, but you dont want to run lean either.

Kevin, a dynotune will be in the works once I get all this figured out. I actually do some of the basic LT1 tuning at a shop in Columbus so I guess I have "da hook up." I know it is not going to give you an optimum curve since the relationship of spark to boost is probably not linear, however, it seems better than having a set timing for all levels of boost.

I guess a boost compensating regulator is what I had in mind when I posted #4 (I did not know what the terminology was for it, but now I do!). Also, I need to learn what is the difference between an FMU and a boost compensating regulator. I assume the boost compensating regulator will increase fuel pressure as manifold pressure increases.

how would you wire up both mafs into the computer? it seems that you could probably run a single maf as long as exactly half of the air went around it through a seperate pipe, but that would be very difficult to dial in exactly
You are thinking like me. I don't know how you could wire up both mafs, but if you had approximately half the air flowing through the maf and half through an alternate duct, it would work. But again, flow would not be evenly dispersed through the MAF and the duct, and also at low frequencies, you would lose resolution and the car probably would not want to idle.

This has been an interesting discussion for me thus far :)

STSturboLT1
08-20-2007, 07:57 PM
After further thought I don't think the twin MAF idea would work. Tunercats limits the maximum airflow in the MAF calibration table to 512 g/s, so you wouldn't be able to overcome that limit. I originally thought the only limit was in the sensor output frequency, but that's not the case. So much for that idea.

CALL911
08-20-2007, 08:00 PM
You might find more guys who are knowledgable of this stuff in the Computer Diagnostics & Programming Forum. Your questions are above my level of knowledge on the subject of tuning, however I also reccomend asking Bryan from PCM's for less. He has safely tuned my Z28 in my sig with the stock PCM. After looking and talking with most of the tuners out there for the LT1's, Bryan is the most knowledgable IMO, and will be able to do the best job. It gets really tricky with running the stock PCM on an LT1 car especially at higher boost levels where the MAF is maxed out.

mkent
08-20-2007, 08:15 PM
Yeah, the bulk of my question was to figure out about the BTM and boost fuel regulator--these things do not require knowledge of calibrating the PCM. But, when it comes time for calibrating, I probably will try to talk to someone with more experience to see how they've done it.

97WS6Pilot
08-20-2007, 08:23 PM
The alky injection kits come with a 2 or 3 bar MAP Sensor and add alky based on boost. It also has a gain knob that allows you to change fueling on the fly assuming you have a wideband. Its great having your own AFR knob in your car.

I do the big adjustments to AFR with the PE Tables and do the minor adjustments with the gain knob.:)

mkent
08-20-2007, 08:32 PM
I did not know this! So you're not actually adding fuel (in the form of gasoline) but you're adding alcohol. However, since alcohol has a lower stoic AFR, what sort of overall AFR do you shoot for on your wideband?

Kevin Blown 95 TA
08-20-2007, 09:32 PM
I did not know this! So you're not actually adding fuel (in the form of gasoline) but you're adding alcohol. However, since alcohol has a lower stoic AFR, what sort of overall AFR do you shoot for on your wideband?

Tough question. you need to figure out how much methanol you are adding and how much gasoline you are squirting in percentages and work it out mathematically. It becomes more difficult because the better kits inject the methanol progressively. So if you want a gasoline equivalent AFR it will probably end up richer, but what number - I couldnt tell you. It is also more weird if you have water in the methanol. If you want to try and figure it out, the wideband sites have discussions in their support forums and there is some information on the sites that sell the alky injection kits. I use Lambda to tune cause it seems to make more sense, but some of the tuners say go for 12.5 without meth/h20 and 12.0 with the 50/50 meth/h20 - thats just what I heard. I'm sure as hell no expert on this even though I have been dicking around with it for about a year and a half. My problem is that I run a lot of boost non-intercooled, so I cant really tune the car just on gas. No one with a dyno seems to want to tune it on meth. Its fast as hell, but I'm probably leaving a lot of power on the table cause its still too rich.

Lisa33
08-20-2007, 10:45 PM
Wideband O2 sensor messures unburned oxygen in the exhausts, it doesent matter what fuel you run, Think of it this way, If you aim for lambda 0.80 thats 0.80 * 14.7 (stoich for gas) = 11.8 A/F on gas
If you run on straight metanohl and aim for 0.80 you will have 0.8* 6.5 (stoich for meth) = 5.2 A/F on meth
So if you blend meth and gas you dont have to calculate wich A/F to aim on, just look at the lambda value...

About tuning stock PCM widh boost, dont bather to try twin MAFs etc, Just use the 100kpa tabell in main and extended spark advance vs rpm vs map for WOT spark advance.
Adjust lambda widh %change to a/f ratio vs RPM at wot, if that table arent enough, go for the %change to a/f ratio vs cool temp at wot.

Dont forget to check the minimum spark advance vs rpm if you try to set timing really low in the begining.

Kevin Blown 95 TA
08-20-2007, 11:01 PM
Wideband O2 sensor messures unburned oxygen in the exhausts, it doesent matter what fuel you run, Think of it this way, If you aim for lambda 0.80 thats 0.80 * 14.7 (stoich for gas) = 11.8 A/F on gas
If you run on straight metanohl and aim for 0.80 you will have 0.8* 6.5 (stoich for meth) = 5.2 A/F on meth
So if you blend meth and gas you dont have to calculate wich A/F to aim on, just look at the lambda value...

About tuning stock PCM widh boost, dont bather to try twin MAFs etc, Just use the 100kpa tabell in main and extended spark advance vs rpm vs map for WOT spark advance.
Adjust lambda widh %change to a/f ratio vs RPM at wot, if that table arent enough, go for the %change to a/f ratio vs cool temp at wot.

Dont forget to check the minimum spark advance vs rpm if you try to set timing really low in the begining.


See - use the lambda, LOL - Lisa says so

Lisa - Americans are hung up on AFR for some reason

Lisa33
08-21-2007, 12:21 AM
hehehe didnt read everything in youre earlier post, i just stopped at the "matematic".

About A/F vs lambda, those who runs V8 engine mostly talk about A/F here in sweden also, those widh european aftermarket injectionssystem talks lambda...

97WS6Pilot
08-21-2007, 02:33 AM
Well I'm basing my AFR off of a dynojet wideband commander which reads lambda and converts it to AFR. The AFR I read on my pillar guage is 11.8 but if it was adjusted for alcohol it would probably read 10-11. I basicly shoot for 11.8 on the guage regardless of how much alky I'm spraying. On hot humid days I will take it as high as 12.5 on the guage. It really makes the car come alive when you hit the "Gspot" on AFR.:D

mzgp5x
08-21-2007, 09:22 AM
For closed loop control, low speed, I dropped the MAF curve 2%, and set the BLM update trigger to 60kpa on a 1 bar MAP. This helped the idle and low speed AFR to run @ 14.7:1, so, it would not learn and change much (pcm was compensating rich). I also use a dyno_jet WB O2 which helped alot. I could not get the engine to fuel @ stoic without re_cal of the MAF, so, I had to do it. For WOT, I just use the PE curve and dropped it to run @ 12.8 (zeroed the PE vs. temp). Full timing (like stock) untill 90 to 100 kpa @ high rpm (32 degrees max). I finally got it running good. I use the ZEX plug and a 2-boost bypass valves. The BOV valve did not work after the MAF sensor. Hope this helps. (97ss 383 LT1 - D1 AFR_190 72# Seimens Inj). B.

97WS6Pilot
08-21-2007, 12:20 PM
set the BLM update trigger to 60kpa on a 1 bar MAP

I'm using tunercat for OBD2. Where do I find this option "BLM update trigger?"

I left my MAF Calibration stock and limited my short terms to +-5 and long terms to +-0. When I do this the idle fluctuates between 16.0-17.0 AFR as the computer modulates the timing to hold idle speed. Just cruizing around town it stays at 14.7 all the time except when decelling.

It seems with a cam at idle the car likes to throw a bunch of fuel at it when it senses oxygen in the exhaust from overlap. So I limit the BLM's to the point where they can't do anything significant except for adjust small deviations in AFR.:)

mzgp5x
08-21-2007, 02:08 PM
I use LT1 edit version 2.2 for OBD2. Limiting the Lg and short learn modules should hold the BLM near 128 closed loop mode. I don't know if setting the limits the learn modules applies for all MAP pressure values in tuner_cat. LT1 edit v2.2 also has a BLM lock @1 when WOT is active, and, the MAF high threshold frequency can be extended (60+k)in closed loop (stock is 10.7k). To maintain idle @ 14.7:1, I adjusted the IAC counts larger. If the AFR is 16 to 17, possibly a reduction in IAC opening (less air) may drive the AFR down to stoic @ idle. B.

mkent
08-21-2007, 04:00 PM
I think AFR 16-17 at idle would be ideal but I did not think our stock PCM's would allow it to be any leaner than stoich? Same with cruising conditions...
So is it then possible on these cars to have an actual cruising AFR above 14.7? I know I've seen the LS1 cars do it, but never an LT1 car

97WS6Pilot
08-21-2007, 07:13 PM
Yes 16-17 is where mine idles the best. If I let the computer bring it down to 14.7 at idle you can start to smell the unburned gas.

Kevin Blown 95 TA
08-21-2007, 07:32 PM
Yes 16-17 is where mine idles the best. If I let the computer bring it down to 14.7 at idle you can start to smell the unburned gas.

How are you getting it to do that - open loop?

97WS6Pilot
08-22-2007, 12:58 AM
How are you getting it to do that - open loop?

Nothing special just a closed loop tune with the short terms limited to 5 and the long terms limited to 0. I'm using the stock MAF calibration tables. I've basicly taken away the computers ability learn. It will only make minor temporary corrections. Maybe this is not an option on the OBD1's. :)