GR8WHTZ 10-07-2004, 04:31 PM Hi all,
I've been trying to track down a "hiccup" @ idle. I've done a whole bunch of replacing parts, with no improvement. I logged my drive to work today; is anyone interested in taking a look at it?
2 notes- 1)BLM's and the integrators are way off from one another, but i just put in new injectors yesterday...( i thought i had a drippy injector)
2)Knock retard is 11* !!!! at 5600rpm ouch!!! what's up with that?
If someone is interested i will email the log in .csv format.
thanks much,
Dave
MentalCaseOne 10-09-2004, 08:52 AM For the love of God dude.... Check in all places where you would never think of.....
Here is my experience: One night I parked at night and car was runing just fine. Next morning I cranked her up and bang!!! Misfiring through the mufflers. It wasnt even consistent. Random at best. Engine shaking but not blue/black smoke. I popped the AutoXray Scanner. "Nothing" everything looked fine but the engine would shake and pop randomly. I Swear I thought my opty Had popped for sure. I was so upset I took her for one last WOT run..... Left the scanner loggin and bam!! 14* retard on the shift 1 to 2nd. Then then car ran just fine at part throttle... Next morning it was even worst.... To make a long story short, I cleaned injectors, replaced the ignition wires (it sucked), Replaced the Coolant temp sensor..(long story behind this move) Almost replaced the MAF...(ran the car without it and it did not help at all) Replaced the IAT (I swear it ran way better after that) ..... and then bingo!!! I replaced the spark plugs. Number 1 had the inside insulator cracked!!! the misfiring caused the plug to collect lots of grey deposits. It was a hair line crack almost invisible running from the tip down and into the spark plug body. After that The engine ran like brand new again.... I took her for another Logged WOT run!! and Bam!! between 11 and 14* knock retard between 1st and 2nd shift again... Ran car fine otherwise...
I replaced the Knock sensor with the LT4 one... and Bam again Same amount of spark retard...... so I decided to run the tank down to empty and then buy race gas and test her again..... only I friggin ran out of Gas on my way to the Performance parts Shop!!!!! I had to walk for a long distance to get gas and it got late so I called it a day... on my way home I did one more Logged WOT run with the gas from this other station and then imagine me looking at the scanner with a moronic look not believing my eyes....... No spark retard at all......You could say I was disapointed!!! How could this thing had fixed itself up!!!
I had been buying some Bad Gas... I bet they (gas station) were pumping 87 octane in the 92 octane underground tanks. Since that day I buy my gas from another gas station and its been fine since then.
Point being.... Check everywhere.
Marvin
GR8WHTZ 10-11-2004, 06:52 PM Marvin,
Thanks for your input. I have checked all the basics- ie. new plugs and wires, cleaned IAC, TB, new injectors, PCV, etc. Everything looks normal in Freescan, but i'm not 100% sure. My next step is going to be a compression test, just to make sure that's OK. I was hoping someone could look at the log, just incase i'm missing something obvious.
Dave
jonota 10-12-2004, 07:42 AM I'll look at the log for you if you like, but if you say there isn't anything most likely there isn't (provided you have some experience with freescan).
One thing I don't understand as of yet, several people have experienced retard in excess of 10 degrees, is this because of changes in programming? I was under the impression that 10 was all the comp could pull out.
Jonota
ChrisS95TA 10-12-2004, 10:34 AM I'll look at the log for you if you like, but if you say there isn't anything most likely there isn't (provided you have some experience with freescan).
One thing I don't understand as of yet, several people have experienced retard in excess of 10 degrees, is this because of changes in programming? I was under the impression that 10 was all the comp could pull out.
Jonota
I remember reading that 15 degrees was the limit, I know for a fact I had up to 12 degrees because of bad plugs before I got them fixed......atleast that is what my auto-xray scanner got from the car ;D
GR8WHTZ 10-12-2004, 11:57 AM Jonota,
I have NO expirience with freescan. I've read about what is "normal" but this is the first EFI car I've had... I think I read Injuneer's Datamaster results paper, but that's it really.
Can I e-mail you the log I have? It's like 1.3mb...
Dave
jonota 10-12-2004, 06:32 PM certainly, email it to weberc002@hawaii.rr.com
Jonota
GR8WHTZ 10-13-2004, 09:38 PM Jonota,
Did you get the file ok?
dave
jonota 10-13-2004, 10:32 PM yes, I recieved the file, I will be deciphering what I can tonight and let you know...
Jonota
jonota 10-14-2004, 05:00 AM I forgot to ask if you've done any tuning, or had someone do a tune for you. If so, please also send me the .bin or .lt1 file that you have, or if you haven't, you can still download tunercats and get the file out of your car and send it to me. Also, does the "hiccup" happen when it's cold as well? Do you NOTICE the spark retard when you're driving? Any SES lights?
Jonota
ps if you need the definition file for tunercats, I've got it.
jonota 10-14-2004, 07:40 AM Alright, a little bit of info:
High spark retard: I noticed that in several of the cases where you got large retard was when you went off throttle momentarily (15,789 range), then got back on throttle. This causes the spark advance to try to go from a high value (low load) to a lower value (high load). What happens is the timing is too far advance, and so you get knock counts, and this pulls the timing out. Your tune must be other than stock though, since it pulls out up to 12 degrees. The answer here is that you shouldn't let off then immediately jump back on, if you do, expect some knock retard. I couldn't really tell what was causing the miscellaneous small retards throughout (the .1's and so forth)
"hiccup": from what I can tell of your car at idle, the only problem seems to be a miss. There are several instances where you O2 volts just drop out for no reason, which often times is a result of an engine misfire sending all the unburnt oxygen past the O2 sensor. I particularly noticed this in the 6000's range of your scan log. It appeared to be running a bit rich as well, but that's not too out of the ordinary.
one last thing was your injector pulsewidths seemed a little off. I noted you said you replaced the injectors. did you use stock replacements? if not, were they of different size or of different pintle design? also, if they were other than stock, was your computer reprogrammed for them?
that's pretty much all that I noticed. I would still like to look at your flash file if you can get it, and a log of you car warm at idle only would be helpful
jonota
GR8WHTZ 10-14-2004, 08:47 AM Jonota you rock!
Ok, I will try to answer all of your questions. As far as I know there is no tune on the car. I've had it for about 10mos. I really don't know it's history before me. The "hiccup" happens when dead cold, but it's not as severe as when the car is warm and in closed loop. I have never had any SES light.
When you say it seems to have a miss at idle, you mean an ignition miss, right? Should I start looking at the OPTI for problems?
Injectors- The day before the log, I had just replaced the stock injectors with Accel 26# replacements. The computer has not been "informed" of this change. I thought that a leaking injector was the cause of the hiccup, and due to time constraints it was easiest to just swap them out.
I think I can pull the .LT1 file off the computer with the freeware PCMComm. I will try to send it to you. I will be able to get an idle log tonight. (don;t have the laptop @ work)
Also, I noticed that someone descreened the MAF, could this be part of the problem?
Lastly, If you think I should get a tune, can I go with a mail order tune?
Thanks so much for taking the time to do this, :bow:
Dave
jonota 10-14-2004, 05:38 PM The idle miss I would attribute to ignition yes, but it is possible that it is fuel. Your pcm does indeed need to be reprogrammed for the new injectors, as I believe they are bosch pintle style and therefore there is some things that need to be changed so that the PCM knows how to use them. I've heard that a good test for ignition faults is to turn all your lights off at night and run the car with the hood up, and look for arcing. If this still doesn't find the problem inspect all of your wires CAREFULLY. People have experienced faults from as little as cracks in the inside of the wire boot.
To check faulty/leaking injectors, the best thing to do is remove the fuel rail with everything still connected, and pressurize the system. Watch it for a while and see if any visibly leak. A quick way to do this without removing the fuel rail is to connect a fuel pressure gauge to the rail, pressurize, then turn the pump off and watch the pressure. If it falls rather quickly, then you probably have leaky injectors, if not, probably not.
What ignition parts have been replaced? You said plugs and wires, what about the ignition module? The ignition coil? The coil you can test to see if it's doing alright. I would think that you either have multiple plugs/wires not working correctly, or the fault lies (if it IS an ignition fault) with one of the common components, as you were getting a miss on BOTH sides of the engine.
Descreening the MAF has been an iffy subject. Based on your air flow readings, I would say no, it doesn't really matter. You have slightly higher than normal air flow at the upper rpms with the throttle open, but your idle air flows are normal, leading me to believe that your MAF calibration has not been altered enough to really matter. If at any time you do indeed feel that your MAF is having problems, try disconnecting it and driving and see if the problem goes away.
As for tuning there are several methods available. There are the mail order tunes to do. You could get Tunercats or LT1 edit and try it yourself. If you download Tunercats, I will send you the definition file you need and you could pull your tune that way. I will do some tuning if you would like, but I would need to know EVERYTHING that has been done to the car.
Let me know
Jonota
GR8WHTZ 10-15-2004, 11:40 AM Jonota,
First, an update on running conditions. In the last few days the engine is significantly rougher than it has been. The only change was the new injectors.... I don't know if it caused an existing problem to get worse, or if i'm having new problems, but it def. feels like a normal miss, rather than just the hiccup it's always been.
I checked for fireworks under the hood last night and didn't see anything arcing.
This weekend I'm going to pull the plugs and go over the wires with a fine toothed comb. Also, I'm not 100% happy with the wire routing on the pass. side, so I'll try and fix that up. Hopefully something turns up.
I have a new coil, but the module is old. Original OPTI (80,000mi) as far as I can tell anyways. New plugs and wires as we said. SOOooo, Common components would be the OPTI, and the module... Is there a way to trouble-shoot the module?
I will pull the .lt1 file later today, maybe that will tell us something.
Also, here is the rundown on my car, in case we decide to do some tuning.
1995 z28, M6, 275-40-17 on zr1 rims, K+N filter, descreened MAF, Accel 26# injectors, Hooker cat-back. I think that's all the mods i can think of. I run 93 octane fuel. let me know if you need anything else...
Thanks,
Dave
jonota 10-15-2004, 01:53 PM I haven't heard of a specific way to test the ignition module, but if I remember correctly it's a pretty cheap part. Does it seem to go away at the upper rpms, or continue throughout the rpm range? As for the .lt1 file, just send it to the same email...
Jonota
GR8WHTZ 10-15-2004, 03:49 PM The engine seems to smooth out as rpm's climb. by 2000rpm, it feels OK; 3000+ it feels pretty normal. It does not "cut out" or fall on it's face @ high RPM.
Dave
jonota 10-15-2004, 04:11 PM Does it seem to cut out more or less at idle after you revved it those few times? What has your fuel mileage done, go up or down? Have you ever used datamaster? Its another scanning program. What has been the progression of the problem as you replaced parts? Did it change at all with the new injectors (ie less stumbling, more stumbling, different rpms, etc)?
Jonota
GR8WHTZ 10-15-2004, 10:27 PM It seems to cut out about the same after revving @ idle. I do get little exhaust "pops" as revs fall.
The first things I did were the plugs and wires and pulled the IAC and cleaned it. I did the coil next. All to no effect. There had been absolutely no change in the problem until I put in the new injectors. Now the car runs fairly rough sometimes; usually when fully warm, but other days it seems to run pretty good. I've only been through about a half a tank of gas since putting in the injectors, but it looks like my mileage is lower. I used to see 14-15mpg around town, and this week it seems like 12-13. Performance seems down since the injectors too. Before, the problem was a miss every few seconds(@ idle), most noticeable when idling. Now it seems like it just runs rough, and has a pretty good shake 800-2000rpms, but not all the time.(Under the same conditions) It still pulls hard to 5500 though, and doesn't get worse under load.
I hope I'm being clear, if not ask me to explain it again.
I have not used Datamaster. This is my first foray into FI cars, so i'm just getting my feet wet. I'm used to turning carb screws and replacing jets... I found freescan and pcmread/pcmcomm as freeware. I'm thinking of getting LT1 edit, but first I really wanted to get these driveability problems out of the way.
Did you get that .LT1 file? Does it look stock, or has someone already been in there?
Dave
jonota 10-16-2004, 12:27 AM I got it, but haven't had time to look at it yet. I will let you know tonight or tomorrow. I personally like Tunercats over LT1edit... but that's just my opinion.
Jonota
jonota 10-17-2004, 08:17 AM I didn't get a chance to look very thoroughly, but from what I can tell you have a stock program. I am currently searching for specifics on changing the injectors. If I recall correctly, you will need to change the PCM's idea of how much the injectors flow for 3 different reasons: because they are higher than stock rating (24vs26), they are a different style (accel is pintle style, which flows better than stock), and they may be rated at 26 lb/hr at a different fuel pressure than stock. I will let you know what I find... you can do some research yourself as well..
Jonota
GR8WHTZ 10-17-2004, 09:23 AM Jonota,
That makes sense. I will surf around and see if I can find out any specifics about flow rate vs. fuel psi. I know that the Accel's are 26# @ 43.5 psi.
I did drive around yesterday with the comp. hooked up and I noticed that BLM's are much closer to 128 in both cells 16 and 17. If i remember right they were ~140 a week ago.
I also picked up a set of o2's, and am going to throw those in today. From what I can tell, the car has the originals in it. 80,000 miles, I figure they should be done just as a maintenance item, even though they seem to be operating OK. While I'm under the car I will also check out the plugs and wires to see if I can find something there.
Why do you prefer tunercats over LT1Edit? I have no expirience with either, so I'd be interested in your opinion...
Dave
jonota 10-17-2004, 04:06 PM I guess price would be one factor, another would be it seems very simple to me. I was able to pick up how to do just about anything, and the help files were very direct. I had a LOT of customer support from TC, as well as Andrew Mattei from AKM cables. That kinda hooked me. Also, Tunercats gives you a free 30 day trial!
Jonota
GR8WHTZ 10-20-2004, 12:45 PM OK so I put the new O2's in.... no change, but I hadn't really expected there to be. I also pulled the wires and checked them out, they are all ok. I am going to pull the plugs and do a compression test soon I think... :( Anyways...
Jonota, have you found out anything about programming for the Accell injectors? I surfed around and all I could find out was some people on an Impala board saying they flow about 15% more than stock, due to pintle design.
Dave
jonota 10-20-2004, 01:04 PM Where did you get your flow #'s for the injectors from? I read somewhere that the Ford/SVO/Accels were flow rated at 39psi fuel pressure. You should call Accel and find out exactly what they are rated. If the injectors that you have do indeed flow 15% more, that could very well be your problem. I believe no more than around 5% can be changed without a good reprogram.
Jonota
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